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Cover Art for Clymer Yamaha Road Star: 1999 - 2005
Other versions by this Author

Clymer Yamaha Road Star: 1999 - 2005


Author(s): Scott, Ed
ISBN10:  0892879408
ISBN13:  9780892879403
Format:  Paperback
Pub. Date:  11/30/2005
Publisher(s): Prism Business Media

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Table of Contents
Quick Reference Data ix
General Information
1(30)
Manual organization
Warnings, cautions and notes
Safety
Serial numbers
Fasteners
Shop supplies
Basic tools
Precision measuring tools
Electrical system fundamentals
Basic service methods
Storage
Specifications
Troubleshooting
31(20)
Engine operating requirements
Starting the engine
Engine will not start
Engine performance
Engine noises
Engine lubrication
Engine leakdown test
Clutch
Gearshift linkage
Transmission
Carburetor
Carburetor heater
Fuel pump
Electrical testing
Electrical troubleshooting
Suspension and steering
Brake system
Lubrication, Maintenance and Tune-Up
51(36)
Fuel type
Maintenance intervals
Cylinder numbering
Engine rotation
Tune-up
Spark plugs
Engine oil
Transfer gearcase
Fuel and exhaust systems
Control cable lubrication
Clutch cable adjustment
Transmission
Sidestand
General lubrication
Battery
Tires
Front suspension
Steering head
Rear suspension
Drive belt
Brakes
Specifications
Engine Top End
87(47)
Servicing engine in the frame
Cylinder head covers
Rocker arms and pushrods
Valve lifters
Cylinder head
Valves and valve components
Cylinder
Pistons and piston rings
Specifications
Engine Lower End
134(41)
Engine
Oil filter mount
Camshafts
Oil pump
Crankcase
Crankcase seal and bearing replacement
Crankshaft
Connecting rods
Alternator drive shaft
Engine break-in
Specifications
Transfer Gearcase
175(20)
Drive sprocket
Transfer gearcase
Oil pump
Case and cover
Specifications
Clutch and Primary Drive Gear
195(20)
Clutch cover
Clutch
Primary drive gear
Oil pump driven gear
Specifications
Transmission and Shift Mechanism
215(16)
Shift pedal/footrest assembly
External shift mechanism
Internal shift mechanism
Transmission
Specifications
Fuel, Exhaust, and Emission Control Systems
231(46)
Fuel system safety
Fuel hose identification
Fuel tank
Air filter housing
Surge tank solenoid valve (California models)
Carburetor
Carburetor overhaul
Pilot screw
Fuel level
Throttle position sensor
Carburetor heater
Throttle cable replacement
Starter (choke) cable replacement
Fuel filters
Fuel pump
Fuel pump/fuel filter module
Air induction system
Evaporative emission control (California models)
Exhaust system
Specifications
Electrical System
277(49)
Electrical component replacement
Electrical connectors
Charging system
Alternator stator
Flywheel, starter clutch and starter reduction gears
Voltage regulator/rectifier
Ignition system
Spark plug cap
Ignition coil
Pickup coil and timing rotor
Diode (1999-2003)
Ignitor unit
Starting system
Starter
Starting circuit cutoff relay (Relay unit)
Starter relay
Lighting system
Headlight
Meter assembly
Taillight/brake light
License plate light
Signal system
Horn
Turn signals
Neutral indicator light
Speed sensor
Fuel level sender
Decompression solenoid
Switches
Self-diagnostic system
Fuses
Specifications
Wheels and Tires
326(28)
Motorcycle stand
Brake rotor protection
Wheel inspection
Wheel bearings
Front wheel
Front hub
Rear wheel
Rear hub
Driven sprocket clutch hub
Drive belt
Laced wheel service
Wheel balance
Tire changing
Specifications
Front Suspension and Steering
354(23)
Front fork
Handlebar
Steering head
Steering head bearing races
Lower bearing replacement
Specifications
Rear Suspension
377(10)
Shock absorber and suspension linkage
Swing arm
Specifications
Brakes
387(43)
Brake service
Preventing brake fluid damage
Brake bleeding
Brake fluid draining
Brake pads
Front caliper
Front master cylinder
Rear brake caliper
Rear brake master cylinder
Brake pedal/footrest assembly
Brake disc
Brake hose replacement
Specifications
Body and Frame
430(13)
Seats
Side covers
Rider footrest
Passenger footpegs
Front fender
Rear fender
Saddlebags and mounting brackets
Backrest
Sidestand
Windshield
Battery box
Specifications
Index 443(4)
Wiring Diagrams 447

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