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9780131133273

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems

by
  • ISBN13:

    9780131133273

  • ISBN10:

    0131133276

  • Edition: 4th
  • Format: Paperback
  • Copyright: 2006-01-01
  • Publisher: Prentice Hall
  • View Upgraded Edition
  • Purchase Benefits
List Price: $100.00

Summary

This volume, part of Prentice Hall's Multimedia Series in Automotive Technology, contains the following features: -- CD-ROM with live action video, animation test bank questions with answers, scope waveform library, and a comprehensive glossary. -- Free access to a website with ASE-type questions allows readers to study for the ASE tests at their own pace. -- A worktext with more than 100 lab sheets. -- The use of photo sequences throughout this book.

Table of Contents

Service Information, Tools, and Safety
1(37)
Objectives
1(1)
Terms to Learn
1(1)
Vehicle Identification
1(1)
Vehicle Safety Certification Label
2(1)
VECI Label
2(1)
Calibration Codes
3(1)
Casting Numbers
3(1)
Service Information
3(1)
Threaded Fasteners
4(1)
Metric Bolts
5(1)
Tensile Strength
6(2)
Nuts
8(1)
Washers
8(1)
Electrical Tools
9(1)
Basic Hand Tool List
9(6)
Tool Sets and Accessories
15(1)
Brand Name Versus Proper Term
16(1)
Safety Tips for Using Hand Tools
16(1)
Air and Electrically Operated Tools
17(3)
Personal Protective Equipment
20(3)
Safety in Lifting (Hoisting) a Vehicle
23(2)
Jacks and Safety Stands
25(1)
Drive-On Ramps
25(1)
Electrical Cord Safety
26(1)
Jump Starting and Battery Safety
26(1)
Fire Extinguishers
27(1)
Fire Blankets
28(1)
First Aid and Eye Wash Stations
28(10)
Summary
37(1)
Review Questions
37(1)
ASE Certification-Type Questions
37(1)
Environmental and Hazardous Materials
38(16)
Objectives
38(1)
Terms to Learn
38(1)
Occupational Safety and Health Act
38(1)
Hazardous Waste
38(1)
Resource Conservation and Recovery Act (RCRA)
39(1)
Clean Air Act (CAA)
40(1)
Material Safety Data Sheets (MSDS)
40(1)
The Dangers of Exposure to Asbestos
40(1)
Asbestos OSHA Standards
40(1)
Asbestos EPA Regulations
41(1)
Asbestos Handling Guidelines
41(1)
Used Brake Fluid
41(1)
Used Oil
42(1)
Disposal of Used Oil
42(1)
Used Oil Storage
42(1)
Solvents
43(1)
Solvent Hazardous and Regulatory Status
44(1)
Used Solvents
44(1)
Coolant Disposal
45(1)
Lead-Acid Battery Waste
45(1)
Battery Hazardous and Regulatory Status
46(1)
Battery Handling and Storage
46(1)
Fuel Safety and Storage
46(1)
Airbag Handling
47(1)
Used Tire Disposal
47(1)
Air-Conditioning Refrigerant Oil Disposal
47(7)
Summary
52(1)
Review Questions
52(1)
ASE Certification-Type Questions
53(1)
Electrical Fundamentals
54(10)
Objectives
54(1)
Terms to Learn
54(1)
Electricity
54(6)
Sources of Electricity
60(4)
Summary
63(1)
Review Questions
63(1)
ASE Certification-Type Questions
63(1)
Electrical Circuits and OHM's Law
64(8)
Objectives
64(1)
Terms to Learn
64(1)
Circuits
64(4)
Ohm's Law
68(1)
Watt's Law
69(3)
Summary
70(1)
Review Questions
71(1)
ASE Certification-Type Questions
71(1)
Series, Parallel, and Series-Parallel Circuits
72(15)
Objectives
72(1)
Terms to Learn
72(1)
Series Circuits
72(1)
Ohm's Law and Series Circuits
72(1)
Kirchhoff's Voltage Law
73(2)
Series Circuit Laws
75(1)
Series Circuit Examples
76(1)
Parallel Circuits
77(1)
Kirchhoff's Current Law
77(1)
Parallel Circuit Laws
77(1)
Determining Total Resistance in a Parallel Circuit
78(2)
Parallel Circuit Examples
80(2)
Series-Parallel Circuits
82(1)
Solving Series-Parallel Circuit Problems
83(1)
Series-Parallel Circuit Examples
83(4)
Summary
85(1)
Review Questions
85(1)
ASE Certification-Type Questions
85(2)
Digital Meters and Scope Usage
87(34)
Objectives
87(1)
Terms to Learn
87(1)
Test Lights
87(1)
Self-Powered Test Lights
88(1)
LED Test Light
88(1)
Logic Probe
89(1)
Digital Multimeters
89(1)
Measuring Amperes
89(3)
AC/DC Clamp-On Digital Multimeter
92(1)
Measuring Voltage
92(1)
Measuring Resistance
93(4)
Electrical Unit Prefixes
97(1)
How to Read Digital Meters
98(1)
RMS Versus Average
99(1)
Resolution, Digits, and Counts
99(2)
Accuracy
101(1)
Analog versus Digital Storage Oscilloscope
101(1)
Oscilloscope Display Grid
102(1)
Setting the Time Base
102(1)
Setting the Volts per Division
103(1)
DC Coupling
103(1)
AC Coupling
103(1)
Pulse Trains
103(3)
Using Scope Leads
106(1)
Measuring Battery Voltage with a Scope
107(1)
Graphing Multimeter
107(14)
Summary
119(1)
Review Questions
119(1)
ASE Certification-Type Questions
120(1)
Automotive Wiring and Wire Repair
121(15)
Objectives
121(1)
Terms to Learn
121(1)
Automotive Wiring
121(2)
Braided Ground Straps
123(1)
Battery Cables
124(1)
Jumper Cables
124(1)
Fluses and Circuit Protection Devices
124(6)
Terminals and Connectors
130(1)
Wire Repair
131(5)
Summary
134(1)
Review Questions
135(1)
ASE Certification-Type Questions
135(1)
Schematics and Troubleshooting
136(13)
Objectives
136(1)
Terms to Learn
136(1)
Wiring Schematics
136(1)
Switches
137(3)
Relay Terminal Identification
140(2)
Using Schematics for Troubleshooting
142(1)
Locating a Short Circuit
143(3)
Electrical Troubleshooting Guide
146(1)
Step-by-Step Troubleshooting Procedure
146(3)
Summary
147(1)
Review Questions
147(1)
ASE Certification-Type Questions
147(2)
Capacitance and Magnetism
149(15)
Objectives
149(1)
Terms to Learn
149(1)
Capacitance
149(1)
Capacitor Construction and Operation
149(2)
Factors of Capacitance
151(1)
Capacitor Uses
151(2)
Fundamentals of Magnetism
153(2)
Electromagnetism
155(3)
Electromagnetic Induction
158(3)
Electromagnetic Interference (EMI) Suppression
161(3)
Summary
162(1)
Review Questions
163(1)
ASE Certification-Type Questions
163(1)
Electronic Fundamentals
164(19)
Objectives
164(1)
Terms to Learn
164(1)
Semiconductors
164(1)
N-Type Material
165(1)
P-Type Material
165(1)
How Holes Move
165(1)
Summary of Semiconductors
166(1)
Diodes
166(1)
Zener Diodes
167(1)
Clamping Diodes
167(1)
Zener Diode Despiking Protection
168(1)
Despiking Resistors
169(1)
Diode Ratings
169(1)
Light-Emitting Diodes
170(1)
Photodiodes
170(1)
Photoresistors
171(1)
Varistors
171(1)
Silicon-Controlled Rectifiers
171(1)
Thermistors
172(1)
Rectifier Bridges
172(1)
Transistors
172(1)
How a Transistor Works
173(1)
How a Transistor Amplifies
174(1)
Field-Effect Transistor
174(1)
Darlington Pairs
174(1)
Transistor Gain
174(1)
Solid-State, Integrated-Circuit, and Dual-Inline Package Components
175(1)
Heat Sink
175(1)
Phototransistors
176(1)
Solar Cells
176(1)
How to Test Diodes and Transistors
176(1)
Transistor Gates
177(1)
Logic Highs and Lows
178(1)
Transistor-Transistor Logic
178(1)
Operational Amplifiers
178(1)
Polarity
178(1)
Electronic Component Failure Causes
178(2)
Electrostatic Discharge
180(3)
Summary
181(1)
Review Questions
181(1)
ASE Certification-Type Questions
181(2)
Batteries and Battery Testing
183(27)
Objectives
183(1)
Terms to Learn
183(1)
Purpose of a Battery
183(1)
Battery Construction
184(1)
Grids
184(2)
How a Battery Works
186(1)
Specific Gravity
187(1)
Charge Indicators
188(1)
Valve Regulated Lead Acid Batteries
188(1)
Causes and Types of Battery Failure
189(1)
Battery Hold-Downs
190(1)
Battery Ratings
190(1)
Deep Cycling
191(1)
Calcium and Antimony Batteries
191(1)
Battery Council International Group Sizes
191(2)
Battery Service Safety Considerations
193(2)
Battery Maintenance
195(1)
Battery Voltage Test
196(1)
Hydrometer Testing
197(1)
Battery Load Testing
198(2)
Electronic Conductance Testing
200(1)
Battery Charging
200(1)
Jump-Starting
201(1)
Battery Date Codes
201(3)
Battery Electrical Drain Test
204(1)
Procedure for Battery Electrical Drain Test
204(1)
Finding the Source of the Drain
205(1)
What to Do If a Battery Drain Still Exists
205(1)
Hidden Batteries
205(1)
Battery Troubleshooting Guide
206(4)
Summary
208(1)
Review Questions
208(1)
ASE Certification-Type Questions
208(2)
Cranking System Operation and Diagnosis
210(32)
Objectives
210(1)
Terms to Learn
210(1)
Cranking Circuit
210(1)
How the Starter Motor Works
211(2)
How Magnetic Fields Turn an Armature
213(1)
Types of Starter Motors
214(1)
Armature and Commutator Assembly
215(1)
Permanent-Magnet Fields
216(1)
Gear-Reduction Starters
216(2)
Starter Drives
218(1)
Starter Drive Operation
219(1)
Positive-Engagement Starters
219(1)
Solenoid-Operated Starters
220(1)
Starting System Troubleshooting
221(1)
Voltage-Drop Testing
221(2)
Control Circuit Testing
223(1)
Specifications for a Starter Amperage Test
224(2)
Starter Removal
226(1)
Starter Disassembly
227(1)
Testing Starter Armatures
228(1)
Growler Test for Shorted Armature Windings
229(1)
Testing the Armature for Grounds
229(1)
Testing the Armature for Opens
229(1)
Armature Service
229(1)
Testing Starter Motor Field Coils
230(1)
Starter Brush Inspection
230(1)
Bench Testing
230(1)
Starter Installation
230(1)
Starter Drive-to-Flywheel Clearance
230(2)
Starting System Troubleshooting Guide
232(10)
Summary
240(1)
Review Questions
240(1)
ASE Certification-Type Questions
240(2)
Charging System Operation and Diagnosis
242(41)
Objectives
242(1)
Terms to Learn
242(1)
Principles of Generator Operation
242(1)
Alternating-Current Generators (Alternators)
242(1)
Generator Construction
243(1)
Rotors
244(1)
Generator Brushes
244(1)
Stators
245(1)
Diodes
246(1)
How a Generator Works
246(2)
Wye-Connected Stators
248(1)
Delta-Connected Stators
248(1)
Generator Output Factors
249(1)
Generator Voltage Regulation
249(1)
Battery Condition and Charging Voltage
250(1)
Temperature Compensation
250(1)
``A'' and ``B'' Field Circuits
251(1)
Diode Trio
251(1)
Electronic Voltage Regulators
252(1)
How an Electronic Voltage Regulator Works
252(1)
Computer-Controlled Generators
252(1)
Charging System Testing and Service
252(5)
AC Voltage Check
257(1)
Charging System Voltage-Drop Testing
258(1)
General Motors SI Test Light Test
259(1)
General Motors CS Series AC Generators
260(2)
Diagnosing Problems with the General Motors CS Series
262(1)
Generator Output Test
262(1)
How to Determine Minimum Required Generator Output
263(2)
Generator Disassembly
265(1)
Testing the Rotor
266(1)
Testing the Stator
267(1)
Testing the Diode Trio
267(1)
Testing the Rectifier Bridge (Diodes)
268(1)
Testing the GM Internal Voltage Regulator
269(1)
Brush Holder Replacement
269(1)
Bearing Service and Replacement
269(1)
Generator Assembly
270(1)
Remanufactured Generators
270(13)
Summary
281(1)
Review Questions
281(1)
ASE Certification-Type Questions
281(2)
Lighting and Signaling Circuits
283(24)
Objectives
283(1)
Terms to Learn
283(1)
Lighting
283(1)
Bulb Numbers
284(3)
Brake Lights
287(1)
Headlight Switches
288(2)
Sealed-Beam Headlights
290(1)
Headlight Aiming
290(1)
Composite Headlights
290(1)
Halogen Sealed-Beam Headlights
290(2)
High-Intensity Discharge Headlights
292(1)
Daytime Running Lights
293(1)
Dimmer Switches
293(1)
Stop Lamp and Turn Signals
293(4)
Flasher Units
297(2)
Courtesy Lights
299(1)
Illuminated Entry
300(1)
Fiber Optics
300(1)
Feedback
300(1)
Lighting System Troubleshooting Guide
301(6)
Summary
305(1)
Review Questions
305(1)
ASE Certification-Type Questions
305(2)
Dash Instruments Operation and Diagnosis
307(21)
Objectives
307(1)
Terms to Learn
307(1)
Analog Dash Instruments
307(1)
Computer-Controlled Instrument Panels
308(1)
Stepper Motor Gauges
308(2)
Dash Instrument Diagnosis
310(1)
Telltale Lamps
310(1)
Oil Pressure Warning Devices
310(2)
Temperature Lamp Diagnosis
312(1)
Brake Warning Lamp
313(1)
Digital Electronic Dash Operation
314(4)
Electronic Speedometers
318(1)
Electronic Odometers
319(1)
Electronic Speedometer and Odometer Service
320(1)
Electronic Fuel-Level Gauges
320(1)
Electronic Dash Instrument Diagnosis and Troubleshooting
320(3)
Maintenance Reminder Lamps
323(5)
Summary
326(1)
Review Questions
326(1)
ASE Certification-Type Questions
326(2)
Accessory Circuits
328(36)
Objectives
328(1)
Terms to Learn
328(1)
Horns
328(3)
Windshield Wiper and Washer System
331(1)
Windshield Wiper Motors
331(7)
Blower Motor Operation
338(1)
Blower Motor Diagnosis
338(2)
Cruise Control
340(3)
Heated Rear-Window Defoggers
343(1)
Power Windows
344(4)
Power Seats
348(2)
Electric Power Door Locks
350(1)
Keyless Entry
350(3)
Anti theft Systems
353(3)
Electrical Accessory Troubleshooting Guide
356(8)
Summary
362(1)
Review Questions
362(1)
ASE Certification-Type Questions
362(2)
Airbag and Pretensioner Circuits
364(15)
Objectives
364(1)
Terms to Learn
364(1)
Airbags
364(5)
Airbag Diagnosis Tools and Equipment
369(1)
Airbag Testing and Service
370(1)
Driver-Side Airbag Module Replacement
370(2)
Safety When Manually Deploying Airbags
372(1)
Pretensioners
372(1)
Occupant Detection Systems
372(2)
Side and Curtain Airbags
374(5)
Summary
377(1)
Review Questions
377(1)
ASE Certification-Type Questions
377(2)
Audio System Operation and Diagnosis
379(11)
Objectives
379(1)
Terms to Learn
379(1)
Radios
379(1)
Antennas
380(2)
Speakers
382(1)
Speaker Types
383(1)
Crossovers
384(1)
Powerline Capacitors
384(2)
Radio Interference
386(2)
Audio Noise Control Diagnostic Chart
388(2)
Summary
388(1)
Review Questions
389(1)
ASE Certification-Type Questions
389(1)
Ignition System Components and Operation
390(22)
Objectives
390(1)
Terms to Learn
390(1)
Ignition System Operation
390(1)
Ignition Coils
391(2)
Ignition Switching and Triggering
393(1)
Primary Circuit Operation
394(4)
Distributor Ignition
398(4)
Waste-Spark Ignition Systems
402(2)
Ignition Control Circuits
404(1)
Bypass Ignition Control
405(1)
Up-Integrated Ignition Control
405(1)
Compression Sensing Ignition
406(1)
Coil-on-Plug Ignition
406(2)
Ion-Sensing Ignition
408(1)
Ignition Timing
408(1)
Initial Timing
408(1)
Knock Sensors
409(1)
Spark Plugs
410(2)
Summary
410(1)
Review Questions
411(1)
ASE Certification-Type Questions
411(1)
Ignition System Diagnosis and Service
412(32)
Objectives
412(1)
Terms to Learn
412(1)
Checking for Spark
412(1)
Electronic Ignition Troubleshooting Procedure
413(1)
Ignition Coil Testing Using an Ohmmeter
414(1)
Pickup Coil Testing
414(1)
Testing Magnetic Sensors
415(1)
Testing Hall-Effect Sensors
416(1)
Testing Optical Sensors
416(2)
Ignition System Diagnosis Using Visual Inspection
418(1)
Testing for Poor Performance
418(1)
Testing for a No-Start Condition
419(1)
Ignition System Service
420(1)
Firing Order
420(1)
Distributor Cap and Rotor Inspection
420(2)
Spark Plug Wire Inspection
422(1)
Spark Plug Service
423(3)
Quick and Easy Secondary Ignition Tests
426(1)
Ignition Timing
427(3)
Scope Testing the Ignition System
430(8)
Scope Testing a Waste-Spark Ignition System
438(1)
Scope Testing a Coil-on-Plug Ignition System
438(1)
Ignition System Troubleshooting Guide
439(5)
Summary
442(1)
Review Questions
442(1)
ASE Certification-Type Questions
442(2)
Computer Fundamentals
444(13)
Objectives
444(1)
Terms to Learn
444(1)
Computer Control
444(1)
The Four Basic Computer Functions
445(3)
Digital Computers
448(3)
Computer Input Sensors
451(1)
Computer Outputs
451(1)
Module Communication
451(1)
SAE Communication Classifications
452(1)
Module Communication Diagnosis
452(2)
OBD II Data Link Connector
454(3)
Summary
455(1)
Review Questions
455(1)
ASE Certification-Type Questions
455(2)
Computer Sensors
457(50)
Objectives
457(1)
Terms to Learn
457(1)
Engine Coolant Temperature Sensors
457(1)
Stepped ECT Circuits
458(1)
Testing the Engine Coolant Temperature Sensor
459(4)
Intake Air Temperature Sensor
463(1)
Testing the Intake Air Temperature Sensor
464(1)
Temperature Sensor Diagnostic Trouble Codes
465(1)
Throttle Position Sensors
465(1)
TP Sensor Computer Input Functions
466(1)
PCM Uses for the TP Sensor
467(1)
Testing the Throttle Position Sensor
467(2)
Testing a TP Sensor Using the Min/Max Function
469(1)
Testing the TP Sensor Using a Scan Tool
470(1)
TP Sensor Diagnostic Trouble Codes
470(1)
Manifold Absolute Pressure (MAP) Sensors
470(4)
PCM Uses of the MAP Sensor
474(1)
Barometric Pressure Sensor
475(1)
Testing the MAP Sensor Using a DMM
476(1)
Testing the MAP Sensor Using a Scan Tool
477(1)
MAP/BARO Diagnostic Trouble Codes
477(1)
Air Flow Sensors
478(1)
Mass Air Flow Sensor
478(2)
Karman Vortex Sensors
480(1)
PCM Uses for Air Flow Sensors
481(1)
Testing Mass Air Flow Sensors
481(3)
Oxygen Sensors
484(2)
Zirconia Oxygen Sensors
486(1)
Titania Oxygen Sensors
487(1)
Wide-Band Oxygen Sensors
487(1)
Closed Loop and Open Loop
488(1)
PCM Uses of the Oxygen Sensor
488(2)
Testing an Oxygen Sensor Using a Digital Voltmeter
490(1)
Testing the Oxygen Sensor Using the Min-Max Method
491(1)
Testing an Oxygen Sensor Using a Scan Tool
492(1)
Testing an Oxygen Sensor Using a Scope
493(1)
False O2S Readings
493(4)
Post Catalytic Converter Oxygen Sensor Testing
497(1)
Oxygen Sensor Inspection
497(1)
Oxygen-Sensor-Related Diagnostic Trouble Codes
498(9)
Summary
505(1)
Review Questions
505(1)
ASE Certification-Type Questions
505(2)
Fuel Delivery and Evaporative Control Systems
507(30)
Objectives
507(1)
Terms to Learn
507(1)
Fuel Delivery System
507(1)
Fuel Tanks
507(2)
Fuel Lines
509(3)
Electric Fuel Pumps
512(4)
Fuel Filters
516(2)
Fuel Pump Testing
518(6)
Fuel Pump Current Draw Test
524(2)
Fuel Pump Replacement
526(1)
Need for Evaporative Emission Control
526(1)
Vapor Canister Storage
527(1)
Vapor Purging
528(1)
Evaporative Control Systems
528(1)
Onboard Refueling Vapor Recovery System
528(2)
Diagnosing the EVAP System
530(2)
Locating Leaks in the System
532(1)
Evaporative System Monitor
532(2)
EVAP-System-Related Diagnostic Trouble Codes (DTC)
534(3)
Summary
534(1)
Review Questions
535(1)
ASE Certification-Type Questions
535(2)
Electronic Fuel Injection Operation, Diagnosis, and Service
537(30)
Objectives
537(1)
Terms to Learn
537(1)
Electronic Fuel Injection Operation
537(1)
Throttle-Body Injection
538(2)
Port Fuel Injection
540(5)
DaimlerChrysler Corp. Flow Ratings Multi-Port Injectors
545(2)
Ford/Lincoln/Mercury Flow Ratings Multi-Port Injectors
547(2)
General Motors Flow Ratings Multiport Injectors
549(6)
Idle Air Speed Control
555(12)
Summary
565(1)
Review Questions
565(1)
ASE Certification-Type Questions
565(2)
Emission Control Devices Operation and Diagnosis
567(26)
Objectives
567(1)
Terms to Learn
567(1)
Exhaust Gas Recirculation Systems
567(1)
Controlling NOx
568(1)
EGR System Operation
568(1)
Positive and Negative Backpressure EGR Valves
569(1)
Computer-Controlled EGR Systems
570(1)
OBD II EGR Monitoring Strategies
571(3)
Diagnosing a Defective EGR System
574(1)
EGR-Related OBD II Diagnostic Trouble Codes
575(1)
Crankcase Ventilation
576(1)
PCV Valves
576(1)
Orifice-Controlled Systems
577(1)
Positive Crankcase Ventilation (PCV) System Diagnosis
578(2)
PCV Monitor
580(1)
PCV-Related Diagnostic Trouble Code
580(1)
Air Pump System
580(1)
Air Distribution Manifolds and Nozzles
580(4)
Air Pump System Diagnosis
584(1)
Air-Related Diagnostic Trouble Code
584(1)
Catalytic Converters
584(1)
Ceramic Monolith Catalytic Converter
585(1)
OBD II Catalytic Converter Performance
586(1)
Converter-Damaging Conditions
587(1)
Diagnosing Catalytic Converters
588(1)
OBD II Catalytic Converter Monitor
589(2)
Catalytic Converter Replacement Guidelines
591(1)
Catalytic-Converter-Related Diagnostic Trouble Code
591(2)
Summary
591(1)
Review Questions
592(1)
ASE Certification-Type Questions
592(1)
Engine Performance Diagnosis
593(33)
Objectives
593(1)
Terms to Learn
593(1)
The Eight-Step Diagnostic Procedure
593(9)
Troubleshooting Using Diagnostic Trouble Codes
602(2)
Retrieving General Motors OBDI Codes
604(1)
Retrieving Ford EEC-IV Codes
604(8)
Retrieving DaimlerChrysler Codes
612(1)
OBD II
612(2)
Exhaust Analysis and Combustion Efficiency
614(1)
Oxides of Nitrogen
615(1)
I/M 240
616(10)
Summary
623(1)
Review Questions
623(1)
ASE Certification-Type Questions
623(3)
Appendix 1 Sample Ase Certification Test With Answers: Electrical/Electronic Systems (A6) 626(6)
Appendix 2 Electrical/Electronic Systems (A6): Ase Correlation Chart 632(5)
Appendix 3 Electrical/Electronic Systems (A6): Natef Task List Correlation Chart 637(3)
English Glossary 640(7)
Spanish Glossary 647(8)
Index 655

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