9780078614873

High-Performance Manufacturing, Softcover Student Edition

by Unknown
  • ISBN13:

    9780078614873

  • ISBN10:

    0078614872

  • Edition: 1st
  • Format: Paperback
  • Copyright: 5/4/2005
  • Publisher: McGraw-Hill Education

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Supplemental Materials

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Summary

High-Performance Manufacturing: Portable Production Skills, authored by the Manufacturing Skill Standards Council (MSSC), will raise the technical, academic, and employability skill level of tomorrow's workforce as students and incumbent workers learn core production skills.High-Performance Manufacturingmeets the MSSC Production Skill Standards, addressing core skill areas of 14 manufacturing subindustries.Communicationfeatures address ways to develop speaking, listening, writing, reading, and social skills.Information Technologyfeatures explain how to use information and communication technology and gather and analyze information in the workplace.Math & Sciencefeatures explain essential math and science skills used in manufacturing.Teamworkfeatures showcase real teams at work, building consensus, and adapting to various situations.Leadershipfeatures describe real-world examples of leadership, organizing and planning, and career development.Problem Solvingfeatures describe ways to analyze and solve problems in the manufacturing workplace.

Table of Contents

Unit 1 The World of Manufacturing
Careers in Manufacturing
24(24)
Choosing a Career
25(10)
Why Choose Manufacturing?
Manufacturing Subindustries
High-Performance Manufacturing
Working on the Frontlines
35(5)
Production: The Heart of Manufacturing
Manufacturing Concentrations
The Importance of Cross-Training
Career Pathways
Skills for Success
40(6)
MSSC Production Skill Standards
MSSC Certification
Career Preparation
Education & Training Opportunities
Review & Certification Test Prep
46(2)
Trends in Manufacturing
48(18)
The Impact of Manufacturing
49(7)
Economic Impact
Technological Impact
The Evolution of Manufacturing
Rising Customer Expectations
Expansion of the Global Economy
Regulations & Standards
Responding to Expectations
56(8)
Quality
Cost Control
Time
Flexibility
Advanced Manufacturing Systems
Advanced Technologies
Emerging Technologies
Review & Certification Test Prep
64(2)
Inside the Manufacturing Workplace
66(28)
Inside Intel
67(6)
Life Inside the Clean Room
Focus on Quality
How Microprocessor Chips Are Made
Inside Harley-Davidson
73(7)
Working for a Legend
Union & Management Cooperation
The Challenge of Customization
How Motorcycles Are Made
Inside Union Carbide
80(5)
An Empowered Workforce
How Butanol Is Made
Inside American Licorice
85(5)
Time for a Change
Going Lean
How Licorice Is Made
Review & Certification Test Prep
90(4)
Unit 2 A Safe & Productive Workplace
Safety Practices
94(32)
Creating a Safe Workplace
95(8)
Regulatory Agencies
Employer Responsibilities
Health & Safety Controls
Safety Orientation & Training
Safety Committees & Representatives
Safety Inspections
Hazard Analysis
Correcting Hazards
Environmental Inspections
Worker Involvement
Practicing Safety
103(8)
Personal Protective Equipment
Fire Safety
Electrical Safety
Keeping the Workplace Safe
111(13)
Workplace Precautions
Hazardous Materials
Hazard Communication
Handling Hazardous Material
Responding to Emergencies
Review & Certification Test Prep
124(2)
Communication Skills
126(18)
Communication Basics
127(7)
Communication in Manufacturing
Reading Skills
Writing Skills
Listening Skills
Speaking Skills
Constructive Feedback
Using Social Skills
Communication Strategies
134(8)
Interpersonal Communication
Group Communication
Communicating in a Diverse Workplace
Communicating Technical Information
Using Information & Communication Technology
Review & Certification Test Prep
142(2)
Teamwork Skills
144(20)
Building Successful Teams
145(6)
The Benefits of Teamwork
Types of Teams
Team Roles
Teambuilding
Team Communication
Working in a Team
151(6)
Setting Goals
Solving Problems
Building Consensus
Resolving Conflict
Training & Leadership
157(5)
Training Needs
Team Leadership
Review & Certification Test Prep
162(2)
Meeting Customer Needs
164(18)
Identifying Customer Needs
165(6)
Types of Customers
Exceeding Customer Expectations
External Customer Needs
Stakeholder Needs
Customer Contact
171(7)
Meeting Needs
Product Specifications
Addressing Problems
Customer Communication
Maintaining the Relationship
Review & Certification Test Prep
178(4)
Unit 3 Producing Products
Production Basics
182(14)
Creating Products
183(4)
Stages of Production
Production Resources
Production Processes
Types of Production
187(7)
Discrete Manufacturing
Process Manufacturing
Discrete & Process Combined
Production Volume
Review & Certification Test Prep
194(2)
Production Materials
196(24)
Engineering Materials
197(11)
Material Sources
Material Properties
Metals
Polymers
Ceramics
Composites
Finishing Materials
Chemicals, Fossil Fuels & Food
208(5)
Chemicals
Fossil Fuels
Food & Beverages
Testing, Selecting & Developing Materials
213(5)
Testing Materials
Selecting Materials
Developing New Materials
Review & Certification Test Prep
218(2)
Production Processes
220(30)
Casting, Molding & Forming
221(12)
Casting
Molding
Forming
Advanced Processes
Machining
233(7)
Role of Machining
Conventional Machining Processes
Advanced Machining
Conditioning, Finishing & Assembly
240(4)
Conditioning
Finishing
Assembly
Separating, Combining & Filling
244(4)
Separating Processes
Combining Processes
Filling Processes
Review & Certification Test Prep
248(2)
Tool & Equipment Operation
250(24)
Tool & Equipment Use
251(9)
What Is a Tool?
Computers in Manufacturing
Tools on the Job
Job Specialties
The Work Environment
Tool Safety & Maintenance
260(8)
Tool-Related Safety
Ergonomics
Routine Maintenance
Preventive Maintenance
Predictive Maintenance
Total Productive Maintenance
Equipment Procedures & Training
268(4)
Documents & Procedures
Equipment Training
Review & Certification Test Prep
272(2)
Production Planning & Work Flow
274(20)
Production Planning
275(9)
Purpose of Planning
Key Elements of Planning
Concurrent Engineering
Product Life Cycle
Planning Tools
Work Flow
284(8)
Moving Material
Plant Capacity
Arranging Facilities
Production Scheduling
Review & Certification Test Prep
292(2)
Production Components
294(18)
Materials Inventory
295(4)
Inventory
Supply Chain Management
Time & Costs
299(5)
Minimizing Production Costs
Managing Human Resources
Scheduling Maintenance
Production Systems
304(6)
Types of Production Systems
System Combinations
Review & Certification Test Prep
310(2)
Controlling & Documenting Production
312(14)
Controlling the Process
313(7)
Why Control Production?
Quality Control Systems
Monitoring the Process
Documenting the Process
320(4)
Why Document Production?
Types of Documentation
Document Management
Document Filing & Storage
Tracking Materials
Review & Certification Test Prep
324(2)
Packaging & Distributing Products
326(20)
Product Packaging
327(6)
Packaging
Labeling
Product Distribution
333(9)
Distribution Preparations
Transportation Methods
Shipping Laws & Regulations
Review & Certification Test Prep
342(4)
Unit 4 Quality Management
Continuous Improvement
346(20)
Focus on Quality
347(9)
What Is Quality?
Building Quality into the Product
Quality Management Systems
Improving Quality
356(8)
Observing the Process
Analyzing Process Data
Process Improvements
Responsibility for Quality Improvements
Review & Certification Test Prep
364(2)
Inspection & Auditing
366(18)
Quality Inspections
367(10)
What Is an Inspection?
Inspecting Materials
Inspecting During the Process
Inspecting Final Products
Reporting & Documentation
Quality Audits
377(5)
What Is an Audit?
Audit Procedures
Review & Certification Test Prep
382(2)
Preventive & Corrective Actions
384(16)
Eliminating Nonconformities
385(8)
Where Nonconformities Occur
Detecting Nonconformities
Root Cause Failure Analysis
Taking Action
Verification & Documentation
393(5)
Verification
Reports & Documentation
Retaining Records
Review & Certification Test Prep
398(2)
Appendix
400(6)
Fraction, Decimal & Metric Equivalents
Names & Symbols of SI Units
Metric System (SI)
Approximate Conversions
Mathematical Symbols & Their Meaning
Acronym List
Glossary 406(14)
Index 420

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