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Industrial Maintenance

by
Edition:
1st
ISBN13:

9780766826953

ISBN10:
0766826953
Format:
Hardcover
Pub. Date:
7/30/2003
Publisher(s):
Delmar Cengage Learning
List Price: $239.95

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Summary

Designed for the ?jack of all trades? technician, this unique book covers all five major areas of industrial maintenance knowledge - general, mechanical, electrical, welding, and preventive maintenance ? in one complete volume! More than 700 photos and illustrations throughout complement the information that multi-crafted technicians need to know within each of these major subject areas. This book covers everything from basic information on safety, tools, industrial print reading and electrical theory to the inner workings of machinery and equipment so technicians can understand and effectively diagnose, troubleshoot, and provide preventive maintenance on industrial machines. Coverage is comprehensive in nature and is arranged in a modular format to make finding information quick and easy, making this an excellent reference for both the novice and the experienced technician.

Table of Contents

Preface xiii
Industrial Maintenance Syllabus xvii
About the Authors xxi
Acknowledgments xxiii
1 General Knowledge
1(82)
Safety
3(18)
Objectives
3(1)
Workplace Safety
4(8)
Hazardous Material Handling
12(9)
Summary
19(1)
Review Questions
20(1)
Tools
21(25)
Objectives
21(1)
Hand Tools
22(16)
Measuring Devices
38(2)
Power Tools
40(6)
Summary
45(1)
Review Questions
45(1)
Fasteners
46(17)
Objectives
46(1)
Threads
47(4)
Taps and Dies
51(3)
Fastener Types
54(2)
Fastener Grades
56(1)
Torque Specifications
56(5)
Retaining Ring Fasteners
61(2)
Summary
61(1)
Review Questions
62(1)
Industrial Print Reading
63(20)
Objectives
63(2)
Mechanical Drawings
65(3)
Electrical Symbols
68(5)
Electrical Drawings
73(6)
Welding Symbols
79(2)
Welding Drawings
81(2)
Summary
82(1)
Review Questions
82(1)
2 Mechanical Knowledge
83(142)
Mechanical Power Transmission
85(25)
Objectives
85(1)
Belts and Sheaves
86(9)
Chains and Sprockets
95(4)
Gears and Gearboxes
99(4)
Speed Calculations
103(7)
Summary
108(1)
Review Questions
109(1)
Bearings
110(13)
Objectives
110(1)
Bearing Loads
111(1)
Bearing Construction
111(1)
Series of Bearings
112(1)
Bearing Types
113(5)
Bearing Installation and Removal
118(2)
Bearing Failures
120(3)
Summary
121(1)
Review Questions
122(1)
Coupled Shaft Alignment
123(21)
Objectives
123(1)
Shaft Alignment
124(7)
Dial Indicator Method
131(5)
Reverse Dial Indicator Method
136(2)
Feeler Gauge Method
138(3)
Laser Shaft Alignment
141(3)
Summary
142(1)
Review Questions
143(1)
Lubrication
144(7)
Objectives
144(1)
General Terms
145(1)
Types of Lubricants
145(1)
Methods of Application
146(3)
Lubrication Schedules
149(2)
Summary
150(1)
Review Questions
150(1)
Seals and Packing
151(8)
Objectives
151(1)
Packing Seals
152(2)
Mechanical Seals
154(2)
Radial Lip Seals
156(3)
Summary
157(1)
Review Questions
158(1)
Pumps and Compressors
159(18)
Objectives
159(1)
Hydraulic Pumps
160(7)
Pump Specifications
167(2)
Pump Troubleshooting
169(1)
Air Compression
170(2)
Compressor Types
172(2)
Compressor Troubleshooting
174(3)
Summary
175(1)
Review Questions
176(1)
Fluid Power
177(28)
Objectives
177(1)
Fluid Power Fundamentals
178(1)
Hydraulics
178(4)
Pneumatics
182(3)
Valves
185(10)
Linear Actuators
195(10)
Summary
203(1)
Review Questions
204(1)
Piping Systems
205(20)
Objectives
205(1)
Piping Tools
206(2)
Piping Systems
208(3)
Fittings
211(2)
Piping Sketches
213(1)
Fitting Allowances
214(4)
Pipe Connection Methods
218(7)
Summary
222(2)
Review Questions
224(1)
3 Electrical Knowledge
225(368)
Electrical Fundamentals
227(20)
Objectives
227(1)
Atomic Structure
228(2)
Current
230(1)
Voltage
230(2)
Resistance
232(4)
Resistor Wattage Ratings and Power
236(2)
Scientific Notation
238(1)
Engineering Notation
238(1)
Ohm's Law
239(4)
Power Law
243(4)
Summary
246(1)
Review Questions
246(1)
Test Equipment
247(21)
Objectives
247(1)
Digital Multimeter
248(4)
Clamp-On Ammeter
252(2)
Megohmmeter
254(3)
Oscilloscope
257(11)
Summary
267(1)
Review Questions
267(1)
Basic Resistive Electrical Circuits
268(28)
Objectives
268(1)
Series Circuits
269(6)
Parallel Circuits
275(6)
Combination Circuits
281(15)
Summary
293(1)
Review Questions
294(2)
Reactive Circuits and Power Factor
296(43)
Objectives
296(1)
Inductance and R-L Circuits
297(10)
Capacitance and R-C Circuits
307(13)
R-L-C Series and Parallel Circuits
320(10)
Power Factor Correction
330(2)
Three-Phase Circuits
332(2)
Three-Phase Power Factor Correction
334(5)
Summary
337(1)
Review Questions
337(2)
Wiring Methods
339(10)
Objectives
339(1)
Conductor Selection and Sizing
340(3)
Conductor Color Code
343(2)
Raceway Selection
345(1)
Raceway Sizing
346(3)
Summary
348(1)
Review Questions
348(1)
Transformers
349(37)
Objectives
349(1)
Basic Transformers
350(9)
Autotransformers
359(3)
Three-Phase Transformers
362(18)
Primary Distribution Systems
380(3)
Consumer Distribution System
383(1)
Grounding System
384(2)
Summary
384(1)
Review Questions
385(1)
Electrical Machinery
386(20)
Objectives
386(1)
DC Generators
387(6)
DC Motors
393(4)
Alternators
397(1)
Three-Phase Motors
398(4)
Single-Phase Motors
402(4)
Summary
405(1)
Review Questions
405(1)
Input/Output Devices
406(20)
Objectives
406(1)
Pushbuttons
407(2)
Rotary Switches
409(2)
Limit Switches
411(1)
Proximity Switches
412(2)
Photoelectric Switches
414(7)
Relays
421(2)
Motor Starters
423(2)
Annunciators
425(1)
Summary
425(1)
Review Questions
425(1)
Motor Control Circuits
426(27)
Objectives
426(1)
Two-Wire Controls
427(1)
Three-Wire Controls
427(2)
Multiple Start/Stop Controls
429(3)
Forward/Reverse Controls
432(3)
Speed Control
435(2)
Jog Contol
437(1)
Miscellaneous Control
438(1)
Multiple Motor Starter Control
439(1)
Sequential Starting Control
440(3)
Various Starting Methods
443(6)
Braking
449(4)
Summary
452(1)
Review Questions
452(1)
Basic Industrial Electronics
453(44)
Objectives
453(1)
Diodes
454(8)
Transistors
462(8)
Thyristors
470(6)
555 Timer
476(5)
Operational Amplifiers
481(6)
Digital Logic
487(8)
Replacing Solid-State Devices
495(2)
Summary
496(1)
Review Questions
496(1)
Electronic Variable Speed Drives
497(68)
Objectives
497(1)
DC Drives
498(26)
Troubleshooting DC Drives
524(8)
Inverter Drives
532(21)
Troubleshooting Inverter Drives
553(12)
Summary
564(1)
Review Questions
564(1)
Programmable Logic Controllers
565(19)
Objectives
565(1)
PLC Components
566(3)
I/O Wiring
569(4)
Programming
573(11)
Summary
582(1)
Review Questions
583(1)
Lighting
584(9)
Objectives
584(1)
Types of Lamps
585(3)
Luminaires
588(1)
Ballasts
588(4)
Relamping
592(1)
Summary
592(1)
Review Questions
592(1)
4 Welding Knowledge
593(20)
Gas Welding
595(10)
Objectives
595(1)
Gas Welding Safety
596(1)
Setup Procedures
597(1)
Shutdown Procedures
598(1)
Types of Flames
598(1)
Puddling and Running a Bead
599(1)
Types of Welds
599(1)
Types of Joints
600(1)
Welding Positions
601(4)
Summary
603(1)
Review Questions
604(1)
Arc Welding
605(8)
Objectives
605(1)
Arc Welding Safety
606(1)
Arc Welding Components
607(1)
Striking the Arc
608(1)
Running a Bead
609(1)
Types of Welds
610(1)
Types of Joints
610(1)
Common Problems of Arc Welding
611(2)
Summary
611(1)
Review Questions
612(1)
5 Preventive Maintenance
613(20)
Preventive Maintenance---Developing and Implementing
615(7)
Objectives
615(1)
History
616(1)
Planning and Coordinating
616(2)
Hazardous and Confined Locations
618(1)
Executing the PM
619(3)
Summary
620(1)
Review Questions
621(1)
Mechanical PM
622(6)
Objectives
622(1)
Bearings
623(1)
Gearboxes
623(1)
Seals
623(1)
Belts
624(1)
Chains and Sprockets
625(1)
Couplings
625(3)
Summary
626(1)
Review Questions
627(1)
Electrical PM
628(5)
Objectives
628(1)
General Requirements
629(1)
Inspection Records
629(1)
Four Rules of Electrical Maintenance
630(1)
Maintenance Responsibility
631(2)
Summary
631(1)
Review Questions
631(2)
Appendix A
633(6)
NEC® Tables 310.16, 310.17, 310.18, and 310.19
634(5)
Appendix B
639(2)
NEC® Table 310.15(B)(2)(a)
640(1)
Appendix C
641(23)
NEC® Tables C1 through C12A
642(22)
Appendix D
664(4)
NEC® Table 5
665(3)
Appendix E
668(2)
NEC® Table 8
669(1)
Appendix F
670(7)
NEC® Table 4
671(6)
Glossary 677(26)
Index 703


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