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Industrial Motor Control,9780827386402
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Industrial Motor Control

by Herman, Stephen L.
Edition:
4th
ISBN13:

9780827386402

ISBN10:
0827386400
Format:
Hardcover
Pub. Date:
10/8/1998
Publisher(s):
Cengage Learning
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Summary

This newly revised text, now in full color, provides easy-to-follow instructions and the essential information for controlling industrial motors. Most commonly-used devices in contemporary industrial settings are covered. Many circuits are explained with clear and concise step-by-step sequences that help students learn the concepts and applications of control logic. A new lab manual is now available to supplement the 4th edition of this text.ALSO AVAILABLEInteractive Companion (CD-ROM), ISBN: 0-7668-1104-2Lab Manual, ISBN: 0-8273-8642-7INSTRUCTOR SUPPLEMENTS CALL CUSTOMER SUPPORT TO ORDERInstructor's Manual, ISBN: 0-8273-8641-9

Table of Contents

Preface xi
Features of the Fourth Edition xii(1)
About the Authors xiii(1)
Acknowledgments xiii
Section 1 Solid-State Devices 2(68)
Unit 1 General Principles of Electric Motor Control
4(16)
Motor Control Installation Considerations
4(2)
Purpose of Controller
6(1)
Manual Control
7(1)
Remote and Automatic Control
8(3)
Starting and Stopping
11(3)
Speed Control of Motors
14(2)
Protective Features
16(1)
Classification of Automatic Motor Starting Control Systems
17(1)
Troubleshooting
17(1)
Review Questions
18(2)
Unit 2 Semiconductors
20(6)
Conductors
20(1)
Insulators
21(1)
Semiconductors
21(4)
Review Questions
25(1)
Unit 3 The PN Junction
26(5)
The PN Junction
26(4)
Review Questions
30(1)
Unit 4 The Zener Diode
31(3)
The Zener Diode
31(2)
Review Questions
33(1)
Unit 5 The Transistor
34(4)
The Transistor
34(3)
Review Questions
37(1)
Unit 6 The Unijunction Transistor
38(3)
The Unijunction Transistor
38(2)
Review Questions
40(1)
Unit 7 The SCR
41(5)
The SCR in a DC Circuit
42(1)
The SCR in an AC Circuit
43(1)
Phase Shifting the SCR
44(1)
Testing the SCR
45(1)
Review Questions
45(1)
Unit 8 The Diac
46(2)
The Diac
46(1)
Review Questions
47(1)
Unit 9 The Triac
48(4)
The Triac Used as an AC Switch
49(1)
The Triac Used for AC Voltage Control
49(1)
Phase Shifting the Triac
49(1)
Testing the Triac
50(1)
Review Questions
51(1)
Unit 10 The 555 Timer
52(7)
Circuit Applications
54(4)
Review Questions
58(1)
Unit 11 The Operational Amplifier
59(11)
Basic Circuits
61(2)
Circuit Applications
63(6)
Review Questions
69(1)
Section 2 Motor Starters and Pilot Devices 70(124)
Unit 12 Fractional and Integral Horsepower Manual Motor Starters
72(6)
Fractional Horsepower Manual Motor Starters
72(2)
Automatic and Remote Operation
74(1)
Manual Push-Button Line Voltage Starters
75(1)
Thermal Overload Protection
76(1)
Review Questions
77(1)
Unit 13 Magnetic Line Voltage Starters
78(20)
Magnetic vs. Manual Starters
78(1)
Starter Electromagnets
79(2)
Shaded Pole Principle
81(2)
Magnet Coil
83(1)
Power (or Motor) Circuit of the Magnetic Starter
84(1)
Motor Overheat
84(8)
The AC Magnetic Starter
92(1)
AC Combination Starters
93(4)
Review Questions
97(1)
Unit 14 Push Buttons and Control Stations
98(8)
Push Buttons
98(2)
Selector Switches
100(1)
Control Stations
101(3)
Review Questions
104(2)
Unit 15 Relays and Contactors
106(10)
Control Relays
106(2)
Contactors
108(2)
AC Mechanically Held Contactors and Relays
110(2)
Vacuum Contactors
112(3)
Review Questions
115(1)
Unit 16 The Solid-State Relay
116(3)
The Solid-State Relay
116(2)
Review Questions
118(1)
Unit 17 Timing Relays
119(11)
Pneumatic Timers
120(1)
Clock Timers
121(1)
Motor-Driven Timers
122(1)
Capacitor Time Limit Relay
122(1)
Electronic Timers
123(6)
Review Questions
129(1)
Unit 18 Pressure Switches and Regulators
130(4)
Pressure Sensors
131(2)
Review Questions
133(1)
Unit 19 Float Switches
134(7)
Mercury Bulb Float Switch
135(1)
The Bubbler System
136(4)
Review Questions
140(1)
Unit 20 Flow Switches and Sensors
141(8)
Flow Sensors
143(5)
Review Questions
148(1)
Unit 21 Limit Switches
149(4)
Micro Limit Switches
150(2)
Subminiature Micro Switches
152(1)
Review Questions
152(1)
Unit 22 Phase Failure Relays
153(2)
Review Questions
154(1)
Unit 23 Solenoid and Motor Operated Valves
155(6)
Two-way Solenoid Valves
156(1)
Four-way Solenoid Valves
156(1)
Motor Operated Valves
157(3)
Review Questions
160(1)
Unit 24 Temperature Sensing Devices
161(11)
Expansion of Metal
161(5)
Resistance Temperature Detectors
166(3)
Expansion Due to Pressure
169(1)
Smart Temperature Transmitters
170(1)
Review Questions
171(1)
Unit 25 Hall Effect Sensors
172(5)
Principles of Operation
172(1)
Hall Generator Applications
173(3)
Review Questions
176(1)
Unit 26 Proximity Detectors
177(6)
Applications
177(1)
Circuit Operation
177(3)
Mounting
180(1)
Capacitive Proximity Detectors
180(1)
Ultrasonic Proximity Detectors
181(1)
Review Questions
182(1)
Unit 27 Photodetectors
183(8)
Applications
183(1)
Types of Detectors
183(5)
Mounting
188(2)
Review Questions
190(1)
Unit 28 The Control Transformer
191(3)
Review Questions
193(1)
Section 3 Control Circuits 194(30)
Unit 29 Basic Control Circuits
196(3)
Two-Wire Controls
196(1)
Three-Wire Controls
196(2)
Review Questions
198(1)
Unit 30 Schematics and Wiring Diagrams
199(4)
Review Questions
202(1)
Unit 31 Timed Starting for Three Motors (Circuit #2)
203(4)
Review Questions
206(1)
Unit 32 Float Switch Control of a Pump and Pilot Lights (Circuit #3)
207(3)
Review Questions
209(1)
Unit 33 Developing a Wiring Diagram (Circuit #1)
210(4)
Review Questions
213(1)
Unit 34 Developing a Wiring Diagram (Circuit #2)
214(4)
Review Questions
215(3)
Unit 35 Developing a Wiring Diagram (Circuit #3)
218(4)
Review Questions
219(3)
Unit 36 Installing Control Systems
222(2)
Review Questions
223(1)
Section 4 Basic Control Circuits 224(36)
Unit 37 Hand-Off Automatic Controls
226(3)
Review Questions
227(2)
Unit 38 Multiple Push-Button Stations
229(2)
Review Questions
229(2)
Unit 39 Interlocking Methods for Reversing Control
231(7)
Mechanical Interlock
231(2)
Push-Button Interlock
233(1)
Auxiliary Contact Interlock
234(2)
Review Questions
236(2)
Unit 40 Sequence Control
238(4)
Automatic Sequence Control
240(1)
Review Questions
241(1)
Unit 41 Jogging (Inching) Control Circuits
242(8)
Jogging Control Circuits
242(1)
Jogging Using a Control Relay
243(6)
Review Questions
249(1)
Unit 42 Plugging
250(10)
Plugging Switches and Applications
250(3)
Plugging with the Use of a Timing Relay
253(1)
Alternate Circuits for Plugging Switch
254(3)
Antiplugging Protection
257(2)
Review Questions
259(1)
Section 5 DC Motor Controls 260(24)
Unit 43 DC Motors
262(8)
Application
262(1)
Speed Control
262(1)
Motor Construction
263(1)
Identifying Windings
264(1)
Types of DC Motors
264(1)
Direction of Rotation
265(2)
Standard Connections
267(2)
Review Questions
269(1)
Unit 44 Across-the-Line Starting
270(2)
Review Questions
271(1)
Unit 45 Definite Time Starting Control
272(3)
Review Questions
274(1)
Unit 46 Solid-State DC Motor Controls
275(9)
The Shunt Field Power Supply
275(1)
The Armature Power Supply
276(1)
Voltage Control
277(1)
Field Failure Control
277(1)
Current Limit Control
278(2)
Speed Control
280(2)
Review Questions
282(2)
Section 6 AC Motor Control 284(108)
Unit 47 Stepping Motors
286(8)
Theory of Operation
286(2)
Winding
288(1)
Four-Step Switching (Full Stepping)
288(1)
Eight-Step Switching (Half Stepping)
288(1)
AC Operation
289(1)
Motor Characteristics
290(3)
Review Questions
293(1)
Unit 48 The Motor a294d Starting Methods
294(1)
The Motor
294(4)
Typical Starting Methods
298(6)
Review Questions
304(1)
Unit 49 Primary Resistor-Type Starters
305(5)
Primary Resistor-Type Starters
305(4)
Review Questions
309(1)
Unit 50 Autotransformer Starters
310(4)
Review Questions
313(1)
Unit 51 Automatic Starters for Star-Delta Motors
314(8)
Applications
314(3)
Overload Protection
317(1)
Open Transition Starting
317(1)
Closed Transition Starting
318(3)
Review Questions
321(1)
Unit 52 Consequent Pole Motor Control
322(17)
Mistaken Reversal Caution
326(1)
Two-Speed Starter with Reversing Controls
326(1)
Three-Speed Consequent Pole Motors
326(2)
Four-Speed Consequent Pole Motors
328(1)
Review Questions
338(1)
Unit 53 Wound Rotor Motors and Manual Speed Control
339(3)
Review Questions
341(1)
Unit 54 Automatic Acceleration for Wound Rotor Motors
342(5)
Automatic Acceleration with Reversing Control
343(2)
Automatic Acceleration Using Frequency Relays
345(1)
Review Questions
346(1)
Unit 55 Synchronous Motor Operation
347(4)
Power Factor Correction by Synchronous Motor
348(2)
Brushless Synchronous Motors
350(1)
Review Questions
350(1)
Unit 56 Synchronous Automatic Motor Starter
351(7)
Rotor Control Equipment
351(3)
Summary of Automatic Starter Operation
354(3)
Review Questions
357(1)
Unit 57 Variable Speed AC Motor Control
358(8)
Variable Voltage Speed Control
358(2)
Variable Frequency Control
360(2)
Control Using SCRs
362(3)
Review Questions
365(1)
Unit 58 Magnetic Clutch and Magnetic Drive
366(7)
Electrically Controlled Magnetic Clutches
366(4)
Magnetic Drives
370(2)
Review Questions
372(1)
Unit 59 Motor Installation
373(19)
Calculation of Motor Current
373(5)
Determining Conductor Size for a Single Motor
378(8)
Multiple Motor Calculations
386(4)
Review Questions
390(2)
Section 7 Motor Drives 392(20)
Unit 60 Direct Drives and Pulley Drives
394(5)
Directly Coupled Drive Installation
394(2)
Pulley Drives
396(2)
Review Questions
398(1)
Unit 61 Developing Control Circuits
399(13)
Developing Control Circuits
399(12)
Review Questions
411(1)
Section 8 Solid-State Motor Control 412(49)
Unit 62 Digital Logic
414(8)
The AND Gate
415(1)
The OR Gate
416(1)
The INVERTER
416(1)
The NOR Gate
417(1)
The NAND Gate
418(1)
Integrated Circuits
418(3)
Testing Integrated Circuits
421(1)
Review Questions
421(1)
Unit 63 The Bounceless Switch
422(4)
Review Questions
425(1)
Unit 64 Start-Stop Push-Button Control
426(8)
Review Questions
433(1)
Unit 65 Programmable Controllers
434(11)
Differences between the PC and the Common Computer
434(1)
Basic Components
435(4)
Internal Relays
439(5)
Review Questions
444(1)
Unit 66 Programming a PC
445(12)
Circuit Operation
445(2)
Developing a Program
447(2)
Operation of the PC Circuit
449(2)
Programming in Boolean
451(1)
Developing the Program
452(1)
Parameters of the Programmable Controller
452(1)
Operation of the Circuit
452(1)
Entering the Program
453(3)
Review Questions
456(1)
Unit 67 Analog Sensing for Programmable Controllers
457(4)
Installation
459(1)
The Differential Amplifier
460(1)
Review Questions
460(1)
Appendix 461(18)
Testing Solid-State Components 461(7)
Identifying the Leads of a Three-Phase, Wye-Connected Dual-Voltage Motor 468(4)
Ohm's Law Formulas 472(1)
Standard Wiring Diagram Symbols 473(1)
Electronic Symbols 474(1)
Motor Types and Line Diagrams 475(1)
Power Supplies 476(1)
Motor Circuit Elements 477(2)
Glossary 479(10)
Index 489


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