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Lab Manual to Accompany Automotive Service: Inspection, Maintenance, and Repair,9780827373556
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Lab Manual to Accompany Automotive Service: Inspection, Maintenance, and Repair

by
Edition:
1st
ISBN13:

9780827373556

ISBN10:
0827373554
Format:
Paperback
Pub. Date:
6/26/1998
Publisher(s):
CENGAGE Delmar Learning
List Price: $76.33
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Summary

Automotive Service: Inspection, Maintenance & Repair covers the fundamentals of operation and repair for all major systems of the modern automobile. This comprehensive text introduces the fundamentals of systems and progresses onto diagnosis and service with thousands of lavish, full-color illustrations, Shop Tips, Safety Notes, and review questions to aid in comprehension. Traditional and new topics have been integrated in a concise, easy-to-read format: OBD II, ABS, engine performance, safety, and shop tools. Structured around the eight ASE automotive test areas, this book helps users prepare for ASE certification.

Table of Contents

Preface ix
PART I: ACTIVITY SHEETS 1(1)
SECTION ONE - THE AUTOMOBILE INDUSTRY 1(4)
Identify Front and Rear Wheel Drive Components
3(1)
The Automotive Servie Industry
4(1)
SECTION TWO - SHOP PROCEDURES, SAFETY, TOOLS, EQUIPMENT 5(20)
Service Information
7(1)
Identify Measuring Instruments
8(1)
Measuring
9(2)
Fastener Grade and Torque
11(2)
Taps and Drills
13(2)
Hand Tools
15(2)
Identify Shop Tools and Equipment
17(7)
Fire Extinguishers
24(1)
SECTION THREE - VEHICLE INSPECTION (LUBRICATION/SAFETY CHECK) 25(6)
Engine Oil
27(2)
Identify Parts of Oil Filter
29(1)
Identify Major Undercar Service Components
30(1)
SECTION FOUR - ENGINE OPERATION AND SERVICE 31(26)
Identify Four-Stroke Cycle
33(1)
Identify Engine Operation
34(1)
Engine Operation
35(2)
Identify Engine Parts
37(1)
Identify Cylinder Block Assembly
38(1)
Identify Cylinder Head Classifications
39(1)
Identify Engine Block Configurations
40(1)
Engine Classifications
41(2)
Engine Sizes and Measurements
43(2)
Engine Measurements
45(2)
Identify Valve Parts
47(1)
Identify OHC Valve Train Parts
48(1)
Identify Pushrod Engine Components
49(1)
Cylinder Head
50(1)
Identify Four-Stroke Cycle Events
51(1)
Cam and Lifters
52(1)
Identify Lubrication System Components
53(1)
Identify Oil Pump Components
54(1)
Identify Piston Components
55(1)
Engine Block
56(1)
SECTION FIVE - COOLING AND FUEL SYSTEM THEORY AND SERVICE 57(14)
Identify Cooling System Components
59(1)
Identify Radiator Cap Components
60(1)
Engine Cooling
61(1)
Identify Belt-Driven Accessories
62(1)
Belts
63(2)
Identify Carburetor Circuits
65(1)
Identify Fuel Injection Components
66(1)
Fuel Systems
67(2)
Identify Exhaust System Components
69(1)
Intake and Exhaust Systems
70(1)
SECTION SIX - ELECTRICAL SYSTEM THEORY AND SERVICE 71(16)
Electrical Theory
73(2)
Battery
75(1)
Jump Starting
76(1)
Identify Starting System Components
77(1)
Identify Starter Motor Components
78(1)
Identify Charging System Components
78(1)
Identify Alternator Components
79(2)
Identify Lighting and Wiring Components
81(2)
Lighting and Wiring
83(2)
Identify Electrical Test Instruments
85(2)
SECTION SEVEN - ENGINE PERFORMANCE DIAGNOSIS THEORY AND SERVICE 87(14)
Identify Ignition System Components
89(1)
Identify Ignition System Parts
90(1)
Ignition Systems
91(2)
Firing Order
93(1)
Identify the Distributorless Ignition System (DIS) Components
94(1)
Identify Emission Control System Parts
95(2)
Emission Control Systems
97(2)
Identify Engine Performance Test Instruments
99(2)
SECTION EIGHT - AUTOMOTIVE ENGINE SERVICE AND REPAIR 101(4)
Identify Engine Leaks
103(1)
Engine Mechanical Problem Diagnosis
104(1)
SECTION NINE - MISCELLANEOUS CHASSIS THEORY AND SERVICE 105(18)
Identify Brake System Components
107(1)
Identify Master Cylinder Components
108(1)
Identify Wheel Cylinder Parts
109(1)
Identify Drum Brake Components
110(1)
Identify Disc Brake Components
111(1)
Identify Brake Hydraulic Components
112(1)
Brake Systems
113(2)
Identify Tapered Wheel Bearing Parts
115(1)
Identify Tapered and Drive Axle Bearing Parts
116(1)
Bearing and Grease
117(2)
Identify Sections of the Tire Label
119(1)
Identify Parts of Tire Size Designation
120(1)
Identify Parts of the Tire
121(1)
Tires
122(1)
SECTION TEN - SUSPENSION, STEERING, Alignment 123(16)
Identify Short/Long Arm Suspension Components
125(1)
Identify MacPherson Strut Suspension Components
126(1)
Suspension Systems
127(2)
Identify Steering Components
129(1)
Identify Power Steering Components
130(1)
Identify Steering Gear Components
131(1)
Identify Rack and Pinion Steering Gear Components
132(1)
Steering System
133(1)
Identify Causes of Tire Wear
134(1)
Identify Correct Wheel Alignment Term
135(2)
Alignment
137(2)
SECTION ELEVEN - DRIVE TRAIN 139(20)
Identify Clutch Components (Assembled)
141(1)
Identify Clutch Components (Exploded View)
142(1)
Clutch
143(1)
Identify Manual Transmission Components
144(1)
Trace Manual Transmission Power Flow
145(2)
Manual Transmission
147(2)
Identify Automatic Transmission Components
149(1)
Identify Automatic Transmission Parts
150(1)
Automatic Transmission
151(2)
Identify Differential Components
153(1)
Driveline and Differential
154(1)
Identify Front Wheel Drive (FWD) Axle Shaft Components
155(1)
Identify Four Wheel Drive Components
156(1)
Identify Transaxle Components
157(1)
Front Wheel Drive
158(1)
SECTION TWELVE - COMFORT SYSTEMS AND VEHICLE ELECTRONICS 159(10)
Identify Cooling and Heater System Components
161(1)
Heating and Air Conditioning
162(1)
Identify Air Conditioning System Components
163(1)
Identify Air Conditioning Parts
164(1)
Identifing Parts of a Computer System
165(1)
Identify Computer Controls
166(1)
Computer and Electronics
167(2)
PART II: ASE LAB PREPARATION WORKSHEETS 169
Introduction
169(18)
Worksheet 1 Vehicle Owner's Manual
171(2)
Worksheet 2 Vehicle Identification Number (VIN)
173(2)
Worksheet 3 Identifying Shop Eequipment
175(2)
Worksheet 4 Safety Test
177(2)
Worksheet 5 Shop Safety Layout
179(2)
Worksheet 6 Locate Vehicle Lift Points
181(2)
Worksheet 7 Completing a Repair Order (R.O.)
183(4)
Service Area 1 Oil Change Services
187(18)
Worksheet 1-1 Maintenance Specifications
189(2)
Worksheet 1-2 Raise and Support a Vehicle/Jack Stands
191(2)
Worksheet 1-3 Raise a Vehicle Using a Frame-Contact Lift
193(2)
Worksheet 1-4 Check Engine Oil Level
195(2)
Worksheet 1-5 Oil Change
197(4)
Worksheet 1-6 Oil Filter Change
201(4)
Service Area 2 Underhood Inspection
205(32)
Worksheet 2-1 Check the Brake Master Cylinder Fluid Level
207(2)
Worksheet 2-2 Check Clutch Master Cylinder Fluid Level
209(2)
Worksheet 2-3 Check Power Steering Fluid Level
211(2)
Worksheet 2-4 Check and Correct Coolant Level
213(4)
Worksheet 2-5 Identify and INspect Accessory Drive Belts
217(2)
Worksheet 2-6 Battery Visual Inspection
219(4)
Worksheet 2-7 Inspect Operation of the Lighting System
223(2)
Worksheet 2-8 Visibility Checklist
225(4)
Worksheet 2-9 Replace a Wiper Blade
229(2)
Worksheet 2-10 On-the-Ground Safety Checklist
231(2)
Worksheet 2-11 Check Automatic Transmission Fluid (ATF) Level
233(2)
Worksheet 2-12 Inspect Shock Absorbers
235(2)
Service Area 3 Under Vehicle Services
237(26)
Worksheet 3-1 Tire Inspection
239(4)
Worksheet 3-2 Adjust Tire Pressures
243(4)
Worksheet 3-3 Tire Wear Inspection
247(2)
Worksheet 3-4 Exhaust System Inspection
249(4)
Worksheet 3-5 Inspect Suspension and Steering Linkage
253(4)
Worksheet 3-6 Chassis Lubrication
257(2)
Worksheet 3-7 Complete Maintenance and Inspection Service
259(4)
Service Area 4 Tire and Wheel Service
263(24)
Worksheet 4-1 Tire Identification
265(2)
Worksheet 4-2 Tire Maintenance
267(4)
Worksheet 4-3 Replace a Rubber Valve Stem
271(2)
Worksheet 4-4 Dismount and Mount Tires (Center Post Tire Changer)
273(4)
Worksheet 4-5 Dismount and Mount Tires (Rim Clamp-Style Tire Changer
277(4)
Worksheet 4-6 Repair a Tire Puncture
281(4)
Worksheet 4-7 Computer Tire Balance
285(2)
Service Area 5 Service Information
287(22)
Worksheet 5-1 Underhood Label Worksheet
289(2)
Worksheet 5-2 Motor Service Manual Worksheet
291(4)
Worksheet 5-3 Mitchell Service Manual Worksheet
295(4)
Worksheet 5-4 CD-ROM Worksheet
299(4)
Worksheet 5-5 Mitchell Microfiche Worksheet
303(4)
Worksheet 5-6 Flat-Rate Manual Worksheet
307(2)
Service Area 6 Cooling and Fuel Service
309(66)
Worksheet 6-1 Cooling System Inspection
311(4)
Worksheet 6-2 Pressure TEst a Radiator Cap
315(304)
Worksheet 6-3 Pressure Test a Cooling System
319(4)
Worksheet 6-4 Perform a Cooling System Combustion Leak Test
323(2)
Worksheet 6-5 Check Coolant Strength
325(2)
Worksheet 6-6 Replace a Radiator Hose
327(4)
Worksheet 6-7 Adjust Alternator V-Belt Tension
331(4)
Worksheet 6-8 Adjust Alternator V-Ribbed Belt Tension
335(2)
Worksheet 6-9 Replace an Accessory V-Belt
337(2)
Worksheet 6-10 Replace an Alternator V-Belt
339(2)
Worksheet 6-11 Replace a V-Ribbed Belt (Non-Serpentine)
341(2)
Worksheet 6-12 Replace a Serpentine Belgt
343(2)
Worksheet 6-13 Flush Cooling System
345(4)
Worksheet 6-14 Replace a Thermostat
349(4)
Worksheet 6-15 Replace a Heater Hose
353(4)
Worksheet 6-16 Metal Tubing Service
357(2)
Worksheet 6-17 Carburetor Inline Fuel Filter Service
359(4)
Worksheet 6-18 Fuel Filter Service (Fuel Injection)
363(4)
Worksheet 6-19 PCV Valve Inspection
367(304)
Worksheet 6-20 Oxygen Sensor Test
371(2)
Worksheet 6-21 Identify and Inspect Emission Control Systems
373(2)
Service Area 7 Electrical Services
375(64)
Worksheet 7-1 Glass and Ceramic Fuse Testing and Service
377(4)
Worksheet 7-2 Blade Fuse Testing and Service
381(4)
Worksheet 7-3 Splice a Wire With A Crimp Connector
385(2)
Worksheet 7-4 Solder a Wire Connection
387(2)
Worksheet 7-5 Battery Service
389(4)
Worksheet 7-6 Replace a Battery Cable
393(2)
Worksheet 7-7 Replace a Battery Terminal Clamp
395(2)
Worksheet 7-8 Battery Spe;cific Gravity Test
397(4)
Worksheet 7-9 Battery Open Circuit Voltage Test
401(2)
Worksheet 7-10 Battery Slow Charge
403(2)
Worksheet 7-11 Battery Charging (Fast Charge)
405(2)
Worksheet 7-12 Battery Jump Starting (Low-Maintenance Battery)
407(2)
Worksheet 7-13 Battery Capacity / Load Testing (With VAT)
409(4)
Worksheet 7-14 Battery Capacity / Load Testing (Without VAT)
413(2)
Worksheet 7-15 Battery Sulfation Test (Three Minute Charge Test)
415(2)
Worksheet 7-16 Battery Drain Test
417(2)
Worksheet 7-17 Starter Circuit Voltage Drop Test
419(2)
Worksheet 7-18 Replace Tail/Brake Light Bulb
421(4)
Worksheet 7-19 Replace a Turn Signal Flasher
425(2)
Worksheet 7-20 Replace a Sealed Beam Headlamp
427(4)
Worksheet 7-21 Replace a Composite Headlamp Bulb
431(2)
Worksheet 7-22 Headlight Adjusting With Aiming Tools
433(4)
Worksheet 7-23 Headlight Adjusting Without Aiming Tools
437(2)
Service Area 8 Tune-Up Services
439(66)
Worksheet 8-1 Replace Spark Plugs
441(4)
Worksheet 8-2 Inspect Spark Plug Cables
445(4)
Worksheet 8-3 Repalce a Distributor Cap and Rotor
449(2)
Worksheet 8-4 Check Ignition Timing Using a Timing Light
451(4)
Worksheet 8-5 Check Ignition Timing Using a Timing Light (Computer-Controlled Vehicle)
455(2)
Worksheet 8-6 Read an Oscilloscope
457(4)
Worksheet 8-7 Power Balance Testing
461(2)
Worksheet 8-8 Compression Test
463(4)
Worksheet 8-9 Check Timing Chain For Wear (Pushrod-Type Engine)
467(2)
Worksheet 8-10 Replace a Timing Belt
469(4)
Worksheet 8-11 Checking Engine Oil Pressure
473(2)
Worksheet 8-12 Replace a Valve Cover Gasket
475(4)
Worksheet 8-13 Read s Standard Vernier Caliper
479(4)
Worksheet 8-14 Read a Standard Micrometer
483(4)
Worksheet 8-15 Valve Lash Adjustment (Overhead Cam Engine with Shim-type Adjustment)
487(6)
Worksheet 8-16 Valve Lash Adjustment (Pushrod Engine)
493(4)
Worksheet 8-17 Valve Lash Adjustment (Hydraulic Lifter) Engine Not Running
497(2)
Worksheet 8-18 Restore a Serew Thread
499(2)
Worksheet 8-19 Install a Heli-Coil® Thread Insert
501(2)
Worksheet 8-20 Drill and Tap a Hole
503(2)
Service Area 9 Chassis Service
505(50)
Worksheet 9-1 Manually Bleed Brakes and Flush System
507(4)
Worksheet 9-2 Remove a Brake Drum Using an Imact Wrench
511(2)
Worksheet 9-3 Inspect Drum Brakes
513(4)
Worksheet 9-4 Inspect Front Disc Brakes
517(4)
Worksheet 9-5 Brake Adjustment (Self-Adjusting Bendix Brakes)
521(4)
Worksheet 9-6 Parking Brake Adjustment
525(2)
Worksheet 9-7 Adjust a Tapered Roller Wheel Bearing
527(2)
Worksheet 9-8 Repack Wheel Bearings
529(4)
Worksheet 9-9 Repack Wheel Bearings (Disc Brakes)
533(4)
Worksheet 9-10 Replace a Tapered Wheel Bearing
537(2)
Worksheet 9-11 Replace a Rear Axle with a Pressed-Fit Bearing
539(2)
Worksheet 9-12 Replace a C-lock-type Rear Axle
541(4)
Worksheet 9-13 Replace Shock Absorbers
545(4)
Worksheet 9-14 Check Ball Joint Wear
549(4)
Worksheet 9-15 Centering the Steering Wheel
553(2)
Service Area 10 Miscellaneous
555(12)
Worksheet 10-1 Perpare for a Test Drive
555(4)
Worksheet 10-2 Perform a Test Drive
559(4)
Worksheet 10-3 Used Car Condition Appraisal Checklist
563(4)
Worksheet 10-4 Personal Tool Inventory
567


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