Today's Technician

by Erjavec,Jack (Jack Erjavec)

• ISBN13: 9780766859999
• ISBN10: 0766859991
• Edition: 3rd
• Format: Paperback
• Copyright: 2002-12-04
• Publisher: Cengage Learning

Summary

TEACHING/LEARNING AIDSe.resourceThis comprehensive CD-ROM provides a variety of instructor resources all on one disc. Look for titles featuring the e-resource denoted by the e.icon. See inside back cover for complete details.Classroom ManagerThe Classroom Manager coordinates use of the Classroom Manual and Shop Manual, and includes: Transparency Masters, Lab Practicals and Worksheets, Computerized Test Bank, and Instructor's Guide.

Table of Contents

Preface	vii
Safety	1	(12)
Introduction	1	(1)
Personal Safety	1	(3)
Fire Hazards and Prevention	4	(1)
Safe Tools and Equipment	5	(1)
Accidents	6	(1)
Hazardous Materials	7	(1)
Summary	8	(1)
Review Questions	9	(4)
Drivetrain Theory	13	(32)
Introduction	13	(1)
Engine	14	(3)
Basic Gear Theory	17	(4)
Transmission	21	(1)
Transmission Gears	22	(3)
Shift Control	25	(3)
Drivelines	28	(4)
Differential Design	32	(1)
Types of Gears	33	(2)
Bearings	35	(2)
General Maintenance	37	(1)
Automatic Transmission Fluid	37	(3)
Summary	40	(1)
Terms to Know	41	(1)
Review Questions	42	(3)
General Theories of Operation	45	(38)
Introduction	45	(1)
Basic Operation	45	(5)
Planetary Gearing	50	(2)
Transmission Controls	52	(1)
Laws of Hydraulics	53	(6)
Application of Hydraulics in Transmissions	59	(6)
Pressure Boosts	65	(6)
Shift Quality	71	(1)
Transmission and Transaxle Housings	72	(4)
Mounts	76	(1)
Summary	77	(1)
Terms of Know	77	(2)
Review Questions	79	(4)
Electronic Controls	83	(34)
Introduction	83	(1)
Basic Electricity	84	(9)
Basics of Electronic Controls	93	(6)
Electronically Controlled Transmissions	99	(12)
Summary	111	(1)
Terms to Know	111	(2)
Review Questions	113	(4)
Transmission Designs	117	(30)
Introduction	117	(1)
Transmission versus Transaxle	117	(2)
Basic Designs	119	(2)
Mounts	121	(3)
Housings	124	(4)
Internal Components	128	(7)
Final Drives	135	(2)
Gaskets and Seals	137	(6)
Summary	143	(1)
Terms to Know	143	(1)
Review Questions	144	(3)
Torque Converters and Pumps	147	(48)
Introduction	147	(2)
Torque Converters	149	(2)
Basic Torque Converters	151	(4)
Torque Converter Operation	155	(7)
Direct Drive	162	(5)
Converter Control Circuits	167	(16)
Pumps	183	(5)
Summary	188	(1)
Terms to Know	188	(4)
Review Questions	192	(3)
Hydraulic Circuits and Controls	195	(54)
Introduction	195	(1)
Control Devices	196	(8)
Value Bodies	204	(2)
Pressures	206	(3)
Pressure Regulator Valves	209	(2)
Governors	211	(3)
Load Sensors	214	(1)
Shift Valves	214	(2)
Electronic Shift-Timing Controls	216	(1)
Oil Circuits	217	(27)
Summary	244	(1)
Terms to Know	244	(2)
Review Questions	246	(3)
Gears and Shafts	249	(32)
Introduction	249	(1)
Simple Planetary Gearsets	250	(6)
Simpson Gearset	256	(4)
Ravingneaux Gearset	260	(3)
Planetary Gearsets in Tandem	263	(1)
Nonplanetary Based Transmission	264	(2)
Final Drives and Differentials	266	(4)
Four-Wheel-Drive Design Variations	270	(3)
Shafts	273	(2)
Summary	275	(1)
Term to Know	275	(2)
Review Questions	277	(4)
Reaction and Friction Units	281	(30)
Introduction	281	(1)
Reaction Members	282	(1)
Brake Bands	283	(6)
One-Way Clutches and Brakes	289	(3)
Multiple-Friction Disc Clutch and Brake Assemblies	292	(6)
Gear Changes	298	(5)
Shift Feel	303	(4)
Summary	307	(1)
Terms to Know	307	(1)
Review Questions	308	(3)
Common Automatic Transmissions	311	(72)
Introduction	311	(1)
Simpson Geartrain	312	(1)
Chrysler Torqueflite Transmissions	312	(10)
Ford Motor Company Simpson Geartrain Transmissions	322	(6)
General Motors Transmissions	328	(10)
Other Simpson-Based Transmissions	338	(10)
Ravingneaux Geartrain	348	(1)
Ford's 4R70W Transmission	348	(4)
GM's 3L30 Transmission	352	(2)
Other Ravingneaux-Based Transmissions	354	(1)
Planetary Gearsets in Tandem	355	(1)
4T60 Transaxle	355	(10)
Ford's AX4S Transaxle	365	(3)
Ford's CD4E Transaxle	368	(1)
Honda and Acura Nonplanetary-Based Transmissions	369	(3)
Honda's Continuously Variable Transmission (CVT)	372	(3)
Summary	375	(1)
Terms to Know	375	(4)
Review Questions	379	(4)
Appendix Automatic Transmission Related Associations	383	(2)
Glossary	385	(18)
Index	403	(96)
Photo Sequences	viii
Job Sheets	ix
Preface	xi
Tools and Safety	7	(36)
Common Hand tools	1	(5)
Power Tools	6	(2)
Lifting Tools	8	(3)
Special Tools	11	(6)
Safe Work Practices	17	(2)
Tool and Equipment Safety	19	(5)
Vehicle Operation	24	(1)
Lifting and Carrying	24	(1)
Fire Hazards and Prevention	25	(3)
Work Area Safety	28	(1)
Accidents	29	(1)
Hazardous Materials	29	(4)
Summary	33	(2)
Terms to Know	35	(1)
ASE-Style Review Questions	35	(2)
Job Sheets	37	(6)
Typical Shop Procedures	43	(28)
Measuring systems	43	(1)
Fasteners	44	(3)
Measuring tools	47	(19)
Basic Gear Adjustments	66
Service Manuals	60	(3)
Logical Diagnostics	63	(1)
Working as an Auto Tech	63	(2)
ASE Certification	65	(1)
Summary	66	(1)
Terms to Know	67	(1)
ASE-Style Review Questions	67	(2)
Job Sheets	69	(2)
Diagnosis, Maintenance, and Basic Adjustments	71	(56)
Identification	72	(2)
Diagnostics	74	(7)
Fluid Leaks	81	(6)
Road Testing the Vehicle	87	(5)
Diagnose Hydraulic and Vacuum Control Systems	92	(3)
Pressure Tests	95	(7)
Linkages	102	(7)
Other Adjustments	109	(2)
Case Study	111	(1)
Terms to Know	112	(1)
ASE-Style Review Questions	112	(1)
ASE Challenge Questions	113	(2)
Job Sheets	115	(12)
Electrical and Electronic System Diagnosis and Service	127	(78)
Basic EAT Testing	127	(2)
Guidelines for Diagnosing EATs	129	(3)
Basic Electrical Testing	132	(4)
Electrical Problems	136	(2)
Lab Scopes	138	(7)
Scan Tools	145	(2)
General EAT Diagnosis	147	(1)
Preliminary Checks	148	(3)
On-Board Diagnostics	151	(15)
Basic Diagnostics of Non-OBD II Systems	166
Basic Diagnostics of OBD II Systems	153	(19)
Electronic Defaults	172	(1)
Detailed Testing of System	173	(1)
Detailed Testing of Inputs	174	(8)
Detailed Testing of Actuators	182	(8)
Case Study	190	(1)
Terms to Know	190	(1)
ASE-Style Review Questions	191	(1)
ASE Challenge Questions	192	(1)
Job Sheets	193	(12)
Rebuilding Transmissions and Transaxles	205	(48)
Diagnosis of Noise and Vibration Problems	205	(2)
Transmission/Transaxle Removal	207	(12)
Disassembly	219	(7)
Speedometer Drive Service	226	(1)
Transmission Case Service	227	(2)
Extension Housing	229	(1)
Gaskets	230	(1)
Seals	231	(2)
Reassembly and Testing	233	(5)
Case Study	238	(1)
Terms to Know	239	(1)
ASE-Style Review Questions	239	(1)
ASE Challenge Questions	240	(1)
Job Sheets	241	(12)
Torque Converter and Oil Pump Service	253	(44)
General Diagnostics	253	(1)
Testing Converter Clutches	254	(3)
General Converter Control Diagnostics	257	(2)
Electronic Converter Clutch Control Diagnostics	259	(3)
Stall Testing	262	(3)
Bench Testing	265	(8)
Cleaning	273	(1)
Torque Converter Replacement	273	(1)
Oil Pump Service	274	(8)
Transmission Cooler Service	282	(4)
Case Study	286	(1)
Terms to Know	286	(1)
ASE-Style Review Questions	286	(1)
ASE Challenge Questions	287	(2)
Job Sheets	289	(8)
General Hydraulic System Service	297	(28)
Valve Body Removal	297	(9)
Valve Body Service	306	(7)
Governor Service	313	(3)
Case Study	316	(1)
Terms to Know	316	(1)
ASE-style Review Questions	317	(1)
ASE Challenge Questions	318	(1)
Job Sheets	319	(6)
Gear and Shaft Service	325	(46)
Thrust Washers, Bushings, and Bearings	325	(5)
Planetary Gear Assemblies	330	(2)
Shafts	332	(1)
Parking Pawl	333	(3)
Drive Chains	336	(2)
Transfer Gears	338	(4)
Final Drive Units	342	(10)
Case Study	352	(1)
Terms to Know	353	(1)
ASE-style Review Questions	353	(2)
ASE Challenge Questions	355	(1)
Job Sheets	355	(16)
Friction and Reaction Unit Service	371	(42)
Friction and Reaction Units	371	(3)
Band Service	374	(3)
Servo and Accumulator Service	377	(5)
Multiple-Friction Disc Assemblies	382	(16)
Clutch Volume Index	398	(1)
One-Way Clutch Assemblies	399	(3)
Case Study	402	(1)
Terms to Know	403	(1)
ASE-Style Review Questions	403	(1)
ASE Challenge Questions	404	(1)
Job Sheets	405	(8)
Rebuilding Common Transmissions	413	(86)
Chrysler Transmissions and Transaxles	413	(17)
Ford Motor Company Transmissions	430	(23)
General Motors Transmissions	453	(19)
Honda Transaxles	472	(8)
Nissan Motor Company Transmissions	480	(6)
Toyota Transaxles	486	(8)
Case Study	494	(1)
ASE-Style Review Questions	494	(1)
ASE Challenge Questions	495	(2)
Job Sheets	497	(2)
Appendix A ASE Practice Examination	499	(5)
Appendix B Automatic Transmission Special Tool Suppliers	504	(1)
Appendix C Metric Conversions	505	(1)
Glossary	506	(17)
Index	523