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9780766809345

Automotive Heating & Air Conditioning

by
  • ISBN13:

    9780766809345

  • ISBN10:

    076680934X

  • Format: Paperback
  • Copyright: 2000-12-28
  • Publisher: CENGAGE Delmar Learning
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List Price: $151.95

Summary

Today's Technician: Automotive Heating and Air Conditioning, 2E has been updated to include the 2000 ASE Task List. This edition also addresses current Environmental Protection Agency (EPA) requirements, with extensive updates on refrigerants, as well as refrigerant recovery, recycle and reclaim procedures. Discussion of leak testing techniques, including all-new UV coverage, has also been expanded in this edition.

Table of Contents

Photo Sequences Contents vii
Job Sheets Contents viii
Preface ix
Health and Safety
1(34)
Personal Safety
1(5)
Safety in the Shop
6(6)
Safety Rules for Operating Power Tools
12(2)
Use of Tools
14(11)
The Value and Techniques of Safety Sense
25(1)
Summary
26(1)
Terms to Know
27(1)
ASE-Style Review Questions
27(8)
Introduction to Basic Shop Practices
35(32)
Shop Rules and Regulations
35(2)
OSHA
37(1)
Service Tools
38(5)
Hand Tools
43(1)
Special Tools
43(4)
Refrigerant Identifier
47(6)
Service Manual Procedures and Specifications
53(1)
The Metric System
54(4)
Terms to Know
58(1)
ASE-Style Review Questions
58(9)
The Manifold and Gauge Set
67(26)
The Manifold and Gauge Set
67(4)
Connecting the Manifold and Gauge Set
71(6)
Performance Testing the Air Conditioning System
77(4)
Terms to Know
81(1)
ASE-Style Review Questions
81(2)
ASE Challenge
83(10)
Servicing the System
93(50)
Air Conditioning Diagnosis
93(1)
System Inspection
93(3)
Electrical Diagnosis and Testing
96(11)
Defective Components
107(3)
Causes of Failure
110(4)
Functional Testing
114(2)
Diagnosing Orifice Tube Systems
116(7)
Diagnosing Harrison V-5 Compressor Systems
123(1)
Diagnosing Ford's FOT System
124(5)
Diagnosing Thermostatic Expansion Valve Systems
129(2)
Terms to Know
131(2)
ASE-Style Review Questions
133(10)
Servicing System Components
143(44)
English and Metric Fasteners
143(1)
Safety
143(3)
Diagnostic Techniques
146(1)
What Type System
147(1)
What Type Refrigerant
147(2)
Proper Tools, Equipment, and Parts
149(1)
Service Procedures
150(1)
Preparation
151(1)
Servicing Refrigerant Hoses and Fittings
151(5)
Replacing Air Conditioning Components
156(1)
Removing and Replacing the Thermostatic Expansion Valve (TXV)
156(4)
Removing and Replacing the Fixed Orifice Tube (FOT)
160(4)
Removing and Replacing the Accumulator
164(1)
Removing and Replacing the Compressor
165(1)
Removing and Replacing the Condenser
166(1)
Removing and Replacing the Evaporator
166(4)
Removing and Replacing the Receiver-Drier
170(1)
For a Superheat or Pressure Switch
170(2)
Terms to Know
172(1)
ASE-Style Review Questions
ASE Challenge
173(14)
Compressors and Clutches
187(58)
Introduction
187(1)
Compressor
187(1)
Compressor Identification
187(1)
Behr/Bosch
188(1)
Calsonic
189(1)
Chrysler
189(1)
Delco Air
189(1)
Diesel Kiki
190(1)
Ford/Lincoln/Mercury
190(1)
Frigidaire
191(1)
Harrison
191(3)
Servicing the R4 Compresor
194(8)
Model V5
202(1)
Hitachi
203(1)
Keihin
203(1)
Matsushita/Panasonic
204(1)
Mitsubishi
204(1)
Nihon Radiator
204(1)
Nippondenso
204(1)
Servicing the Nippondenso Compressor
205(1)
Replacing the Shaft Seal
205(1)
Checking and/or Adding Oil to the Nippondenso Compressor
205(3)
Servicing the Nippondenso Compressor Clutch
208(4)
Panasonic (Matsushita)
212(1)
Servicing the Panasonic Vane Type Compressors
213(1)
Checking and Adjusting Compressor Oil Level
213(1)
Servicing the Clutch Assembly
213(2)
Servicing the Compressor Shaft Seal
215(1)
Servicing the Compressor
216(2)
Sanden
218(1)
Servicing the Sanden (Sankyo) Compressor
218(1)
Replacing the Compressor Shaft Oil Seal
218(3)
Check-ing Compressor Oil Level
221(1)
Servicing the Clutch
222(2)
Sankyo
224(1)
Seiko-Seiki
224(1)
Tecumseh
224(1)
Model HR980
224(1)
Servicing the HR-980 Compressor
224(1)
Checking and Adding Oil
225(1)
Servicing the Clutch
225(3)
Replacing the Shaft Seal
228(3)
York
231(1)
Checking and Adding Oil to the York Vane Rotary Compressor
232(1)
Zexel
233(1)
Terms to Know
234(1)
ASE-Style Review Questions
234(1)
ASE Challenge
235(10)
System Servicing and Testing
245(36)
Introduction
245(1)
Refrigeration Contamination
246(1)
Leak Testing the System
247(2)
Soap Solution
249(1)
Halide (Gas) Leak Detection
250(1)
Tracer Dye Leak Detection
251(1)
Halogen (Electronic) Leak Detection
252(2)
Evacuating the System
254(1)
Triple Evacuation Method
254(4)
Refrigerant Recovery
258(1)
Charging the System
259(3)
Using Pound Cans (System Off)
262(1)
Using Pound Cans (System Operational)
263(2)
Charging from a Bulk Source
265(2)
Adding Dye or Trace Solution
267(2)
Terms to Know
269(1)
ASE-Style Review Questions
269(1)
ASE Challenge
270(11)
Case and Duct Systems
281(32)
Introduction
281(1)
Fresh Air Inlet
281(1)
Component Replacement
281(2)
Blower Motor
283(2)
Replacing the Power Module or Resistor
285(1)
Replacing the Heater Core
285(1)
Replacing the Evaporator Core
286(1)
Odor Problems
287(4)
Testing the Vacuum System
291(4)
Temperature Door Cable Adjustment
295(1)
Air Filter
295(2)
Summary
297(1)
Terms to Know
298(1)
ASE-Style Review Questions
299(1)
ASE Challenge
300(13)
Retrofit (CFC-12 to HFC-134a)
313(34)
Introduction
313(1)
Purity Test
313(2)
Access Valves
315(3)
Recover Only--An Alternate Method
318(1)
Retrofit
319(1)
Procedure
319(2)
Refrigerant Recovery
321(3)
Flush the System?
324(1)
Evacuating the System
325(5)
Charging an R-134a Air Conditioning System
330(4)
Conclusion
334(1)
Terms to Know
335(1)
ASE-Style Review Questions
335(1)
ASE Challenge
336(11)
Diagnosis and Service of System Controls
347(56)
Introduction
347(1)
Fuses and Circuit Breakers
348(1)
Master Control Heads
349(1)
Thermostat
350(1)
Blower Motor
351(1)
Electromagnetic Clutch
352(2)
Pressure Switches and Controls
354(1)
Coolant Temperature Warning Switches
354(3)
Vacuum Switches and Controls
357(1)
Scan Tool
357(2)
Breakout State
359(1)
Automatic (Electronic) Temperature Controls
360(11)
Trouble Codes
371(1)
Entering BCM Diagnostics
372(1)
Chrysler's DRB-II
373(2)
Retrieving Cadillac BCM Trouble Codes
375(2)
Diagnosing SATC and EATC Systems
377(1)
EATC System Diagnosis
378(10)
Terms to Know
388(1)
ASE-Style Review Questions
388(1)
ASE Challenge
389(14)
Diagnosis and Service of Engine Cooling and Comfort Heating
403(40)
Introduction
403(1)
The Cooling System
403(2)
Radiators
405(2)
Coolant Pump
407(1)
Pressure Cap
408(1)
Thermostats
409(1)
Pulleys
410(1)
Belts
410(6)
Fans
416(4)
Hoses and Clamps
420(1)
Recovery Tank
420(2)
Heater System
422(2)
Antifreeze
424(3)
Flush the Cooling System
427(2)
Troubleshooting the Heater and Cooling System
429(1)
Terms to Know
430(1)
ASE-Style Review Questions
431(1)
ASE Challenge
432(11)
Appendix A 443(6)
Appendix B 449(2)
Appendix C 451(2)
Appendix D 453(2)
Appendix E 455(40)
Glossary 495(10)
Index 505

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