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Today's Technician : Automotive Engine Repair and Rebuilding Classroom Manual and Shop Manual,9780766816268
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Today's Technician : Automotive Engine Repair and Rebuilding Classroom Manual and Shop Manual

by
Edition:
2nd
ISBN13:

9780766816268

ISBN10:
0766816265
Format:
Paperback
Pub. Date:
12/7/2001
Publisher(s):
Cengage Learning
List Price: $160.95
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Summary

This two-volume set, consisting of a theory-based Classroom Manual and corresponding Shop Manual, provides users with a complete introduction to automotive engine repair and rebuilding. The theory, diagnosis and repair of engine operating systems, intake and exhaust systems, cylinder heads, camshafts, valve trains, cylinder blocks, and today's high-performance engines are covered in detail throughout. In response to industry trends, this edition features greater emphasis on overhead cam (OHC) and dual overhead cam (DOHC) systems, including replacing timing belts on DOHC engines and servicing engines with variable camshaft timing and lift. Discussion of the theory of engine operation has also been expanded to include alternate power systems, such as hybrid vehicles, fuel cells, and the latest electronic ignition (IE) systems. In addition, Job Sheets have been added at the end of each chapter in the Shop Manual to provide opportunities for hands-on practice of must-know procedures.

Table of Contents

Photo Sequence Contents viii
Job Sheets Contents ix
Preface xi
Safety and Shop Practices
Personal Safety
1(2)
Lifting and Carrying
3(1)
Hand Tool Safety
4(1)
Power Tool Safety
5(1)
Compressed Air Equipment Safety
6(1)
Lift Safety
7(2)
Jack and Jack Stand Safety
9(1)
Engine Lift Safety
10(1)
Cleaning Equipment Safety
11(2)
Vehicle Operation
13(1)
Work Area Safety
14(1)
Employer and Employee Obligations
15(3)
National Institute for Automotive Service Excellence Certification
18(2)
Case Study
20(1)
Terms to Know
20(1)
ASE-Style Review Questions
20(3)
Job Sheets
23(4)
Engine Rebuilding Tools and Equipment
Units of Measure
27(2)
Engine Diagnostic Tools
29(5)
Ignition System Tools
34(7)
Fuel System Tools
41(3)
Exhaust Analyzers
44(1)
Engine Analyzer
45(2)
Engine Measuring Tools
47(16)
Special Hand Tools
63(2)
Special Reconditioning Tools and Equipment
65(15)
Service Manuals
80(3)
Case Study
83(3)
Terms to Know
86(1)
ASE-Style Review Questions
86(3)
Job Sheets
89(11)
Diagnosing and Servicing Engine Operating Systems
Battery Testing
100(4)
Starting System Tests and Service
104(8)
Lubrication System Testing and Service
112(6)
Cooling Systems
118(12)
Gallery and Casting Plugs
130(1)
General Engine Diagnosis
131(32)
Diagnosing No-Start Conditions
163(2)
Ignition Diagnosis
165(2)
Case Study
167(1)
Terms to Know
167(1)
ASE-Style Review Questions
168(1)
ASE Challenge Questions
169(2)
Job Sheets
171(14)
Engine Removal and Disassembly
Preparing the Engine for Removal
185(3)
Removing the Engine
188(4)
Disassembling the Engine
192(15)
Cleaning the Engine
207(1)
Case Study
207(1)
Terms to Know
207(1)
ASE-Style Review Questions
208(1)
ASE Challenge Questions
209(2)
Job Sheets
211(6)
Intake and Exhaust System Diagnosis and Service
Air Cleaner Service
217(2)
Vacuum System Diagnosis and Troubleshooting
219(1)
Vacuum Tests
220(2)
Diagnosis of Heated Air Inlet Systems
222(1)
Intake Manifold Service
222(5)
Exhaust System Service
227(3)
Case Study
230(1)
Terms to Know
231(1)
ASE-Style Review Questions
231(1)
ASE Challenge Questions
232(1)
Job Sheets
233(5)
Cylinder Head Disassembly, Inspection, and Service
Disassembling the Cylinder Head
238(8)
Valve Inspection
246(4)
Valve Train Component Inspection
250(3)
Cylinder Head Inspection
253(7)
In-Vehicle Cylinder Head Service
260(1)
Straightening Aluminum Cylinder Heads
261(2)
Valve Guide Repair
263(9)
Reconditioning Valve Seats
272(8)
Reconditioning Valves
280(4)
Reconditioning Cast Rocker Arms
284(1)
Replacing Rocker Arm Studs
285(1)
Cylinder Head Reassembly
286(7)
Case Study
293(1)
Terms to Know
293(1)
ASE-Style Review Questions
293(1)
ASE Challenge Questions
294(1)
Job Sheets
295(12)
Valve Train Inspection and Service
Measuring Timing Gear and Chain Backlash
307(3)
Valve Train Timing
310(10)
Inspecting and Servicing the Valve Train
320(11)
Inspecting and Servicing Valve Train Components, OHV Engine
331(3)
Checking and Adjusting Valve Clearance
334(2)
Case Study
336(1)
Terms to Know
336(1)
ASE-Style Review Questions
336(1)
ASE Challenge Questions
337(2)
Job Sheets
339(16)
Inspecting and Servicing the Cylinder Block Assembly
Inspecting the Cylinder Block
355(5)
Inspecting Crankshaft Bearings
360(2)
Inspecting the Crankshaft
362(5)
Inspecting the Pistons and Connecting Rods
367(12)
Inspecting the Harmonic Balancer and Flywheel
379(1)
Servicing the Cylinder Block Assembly
379(8)
Camshaft and Balance Shaft Bearing Service
387(5)
Reconditioning Crankshafts
392(2)
Piston Assembly Service
394(9)
Case Study
403(1)
Terms to Know
404(1)
ASE-Style Review Questions
405(1)
ASE Challenge Questions
406(1)
Job Sheets
407(6)
Engine Reassembly, Sealing, and Installation
Thread Repair
413(8)
Engine Block Preparation
421(2)
Installing the Main Bearings and Crankshaft
423(8)
Installing the Pistons and Connecting Rods
431(1)
Completing the Block Assembly
432(1)
Gasket Installation
432(1)
Seal Installation
433(1)
Using Sealants
434(3)
Valve Timing and Installing Valve Train Components
437(3)
Checking and Adjusting Valve Clearance
440(1)
Completing the Engine Assembly
440(6)
Installing the Engine
446(4)
Starting the Engine
450(4)
Case Study
454(1)
Terms to Know
454(1)
ASE-Style Review Questions
455(1)
ASE Challenge Questions
456(1)
Job Sheets
457(10)
High-Performance Engine Service
Service Procedures for Improving Engine Performance and Durability
467(7)
Turbocharger Diagnosis
474(9)
Supercharger Diagnosis and Service
483(2)
Case Study
485(1)
Terms to Know
486(1)
ASE-Style Review Questions
486(1)
ASE Challenge Questions
487(2)
Job Sheets
489(8)
Appendix A 497(5)
Appendix B 502(1)
Appendix C 503(2)
Glossary 505(22)
Index 527


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