Today's Technician : Manual Transmissions and Transaxles Classroom/Shop Manual,9780827376762

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Today's Technician : Manual Transmissions and Transaxles Classroom/Shop Manual

by Erjavec, Jack

Edition:

2nd

ISBN13:

9780827376762

ISBN10:

0827376766

Format:

Paperback

Pub. Date:

1/1/1997

Publisher(s):

Cengage Learning

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Summary

The second edition of this bestselling title in the Today's Technician Series has all the elements characteristic of a Today's Technician title, but with current and updated materials and content. The classroom manual provides all necessary theory to understand manual transmission and the shop manual provides hands-on experience.
-- new job sheets added to the shop manual provides added learning exercises for comprehension and retention
-- new chapter in classroom manual and shop manual on the basics of electricity and electronics as they apply to drive train systems
-- new material includes six-speed transmissions, new differential gearing, inertia fly wheel systems, shift blocking, and new four-wheel drive and all-wheel drive systems

Preface

Safety

(12)

Personal Safety

(2)

Fire Hazards and Prevention

(1)

Safe Tools and Equipment

(1)

Batteries

(1)

Accidents

(1)

Hazardous Materials

(2)

Summary

(1)

Review Questions

(4)

Drive Train Theory

(32)

Introduction

(1)

Engine

(3)

Basic Gear Theory

(4)

Transmission

(1)

Transmission Gears

(6)

Drive Line

(1)

Rear Axle Assembly

(1)

Differential Design

(2)

Driving Axles

(1)

Types of Gears

(3)

Gear Wear

(2)

Bearings

(2)

General Maintenance

(1)

Summary

(1)

Review Questions

(4)

Clutches

(22)

Clutch Location

(1)

Clutch Design

(11)

Clutch Linkages

(5)

Clutch Operation

(1)

Summary

(1)

Review Questions

(4)

Manual Transmissions/Transaxles

(32)

Types of Manual Transmissions/Transaxles

(1)

Synchronizers

(4)

Transmission Designs

(2)

Basic Operation of Manual Transmissions

(8)

Gearshift Linkages

(2)

Basic Transaxle Operation

(8)

Transmission and Transaxle Maintenance

(1)

Summary

(1)

Review Questions

(4)

Front Drive Axles

(20)

Drive Axle Construction

(3)

Drive Axles

102

(2)

CV-Joints

104

(3)

Types of CV-Joints

107

(1)

CV-Joint Designs

108

(1)

Outboard CV-Joint Designs

109

(2)

Inboard CV-Joint Designs

111

(3)

FWD Wheel Bearings

114

(1)

Maintenance

115

(1)

Summary

115

(1)

Review Questions

116

(3)

Drive Shafts and Universal Joints

119

(18)

Drive Shaft Construction

121

(1)

Types of Drive Shafts

122

(2)

Universal Joints

124

(4)

Types of Universal Joints

128

(4)

Maintenance

132

(1)

Summary

133

(1)

Review Questions

133

(4)

Differentials and Drive Axles

137

(38)

Introduction

137

(2)

Function and Components

139

(1)

Differential Operation

140

(5)

Axle Housings

145

(1)

Differential Gears

146

(6)

Differential Bearings

152

(3)

Transaxle Final Drive Gears and Differential

155

(3)

Limited Slip Differentials

158

(6)

Drive Axle Shafts and Bearings

164

(5)

Maintenance

169

(1)

Summary

169

(2)

Review Questions

171

(4)

Four-Wheel-Drive Systems

175

(1)

Four-Wheel-Drive Design Variations

176

(3)

Types of 4WD Systems

179

(7)

Transfer Cases

186

(6)

Transfer Case Designs

192

(7)

Viscous Couplings

199

(1)

Summary

200

(3)

Review Questions

203

Drive Train Electrical and Electronic Systems

175

(60)

Basic Electricity

207

(11)

Basics of Electronics

218

(4)

Clutch Safety Switch

222

(1)

Reverse Lamp Switch

223

(2)

High Gear Switch

225

(1)

Upshift Lamp Circuit

225

(1)

ABS Speed Sensor Circuits

225

(1)

Shift Blocking

226

(2)

Electrical Clutches

228

(1)

Other Electronic Systems

228

(2)

Summary

230

(2)

Review Questions

232

(3)

Appendix A J1930 List

235

(16)

Glossary

251

(22)

Index

273

(134)

Preface

vii

Safety

(18)

Safe Work Practices

(1)

Safe Work Areas

(1)

Fire Hazards and Prevention

(3)

Hand Tool Safety

(1)

Equipment Safety

(1)

Battery Safety

(1)

Accidents

(1)

Commonsense Safety Rules

(2)

Summary

(1)

Job Sheets

(6)

Terms to Know

(1)

ASE Style Review Questions

(2)

Basic Tools and Procedures

(30)

Introduction

(1)

Measuring Systems

(3)

Common Hand Tools

(7)

Special Tools

(1)

Power Tools

(1)

Lifting Tools

(1)

Shop Manuals

(2)

Measuring Tools

(4)

Basic Gear Adjustments

(1)

Summary

(2)

Job Sheets

(6)

Terms to Know

(1)

ASE Style Review Questions

(2)

Servicing Clutches

(56)

Clutch Problem Diagnosis

(9)

Mechanical Clutch Controls

(11)

Pressure Plate

(5)

Clutch Disc

(2)

Flywheel

(3)

Removing the Clutch Assembly

(3)

Input Shaft Pilot Bearing and Bushings

(2)

Clutch Release Bearing

(3)

Guidelines for Servicing Clutch Systems

(2)

Case Study

(2)

Job Sheets

(10)

Terms to Know

101

(1)

ASE Style Review Questions

101

(4)

Servicing Transmissions/Transaxles

105

(62)

Diagnostics

106

(4)

Troubleshooting Transmission/Transaxle Problems

110

(6)

In-Car Service

116

(5)

Removing the Transmission/Transaxle

121

(3)

Disassembling the Transmission

124

(7)

Inspection of Transmission/Transaxle Parts

131

(9)

Cleaning Transmission/Transaxle Components

140

(1)

Reassembly of the Transmission/Transaxle

141

(7)

Disassembly and Reassembly of the Differential Case

148

(2)

Installing the Transmission/Transaxle

150

(1)

Case Study

151

(2)

Job Sheets

153

(6)

Terms to Know

159

(1)

ASE Style Review Questions

159

(8)

Servicing Front Drive Axles

167

(46)

Diagnosing FWD Axle Problems

167

(3)

Visual Inspection

170

(2)

Drive Axle Removal

172

(7)

Bench Inspection

179

(2)

Service Kits

181

(1)

General Service Procedures

181

(8)

FWD Front Wheel Bearings

189

(10)

Guidelines for Servicing CV-Joints and Drive Axles

199

(3)

Case Study

202

(1)

Job Sheets

203

(6)

Terms to Know

209

(1)

ASE Style Review Questions

209

(4)

Servicing Drive Shafts and Universal Joints

213

(34)

Diagnosing Drive Shaft Problems

213

(2)

Drive Shaft Inspection

215

(2)

Removing and Installing a Drive Shaft

217

(3)

Disassembling and Assembling Universal Joints

220

(5)

Double Cardan U-Joints

225

(3)

Drive Shaft Balance

228

(3)

Drive Shaft Runout

231

(1)

Universal Joint and Shaft Angles

232

(4)

Case Study

236

(1)

Job Sheets

237

(6)

Terms to Know

243

(1)

ASE Style Review Questions

243

(4)

Servicing Differentials and Drive Axles

247

(76)

Diagnosis of Differential and Drive Axles

247

(11)

In-Vehicle Services

258

(3)

Out-of-Vehicle Services

261

(1)

Removing Final Drive Assemblies

262

(9)

Inspection of Parts

271

(1)

Reassembling a Differential Assembly

272

(6)

Ring and Pinion Gear Adjustments

278

(14)

Servicing FWD Final Drives

292

(5)

Servicing Limited Slip Differentials

297

(3)

Axle Shafts and Bearings

300

(7)

Case Study

307

(2)

Job Sheets

309

(7)

Terms to Know

316

(1)

ASE Style Review Questions

316

(7)

Servicing Four-Wheel-Drive Systems

323

(46)

Diagnosis

323

(2)

Inspection

325

(8)

Axle Housings and Differentials

333

(2)

Shift Controls

335

(2)

Transfer Cases

337

(3)

Removal of a Transfer Case

340

(1)

Disassembly of a Transfer Case

340

(4)

Assembly of a Transfer Case

344

(4)

Viscous Coupling

348

(1)

Front Axles and Hubs

348

(6)

Wheel Bearings

354

(1)

Maintenance

355

(1)

Case Study

356

(1)

Job Sheets

357

(6)

Terms to Know

363

(1)

ASE Style Review Questions

363

(6)

Servicing Drive Train Electrical Systems

369

(38)

Basic Electrical Diagnosis

369

(12)

Basic Electrical Repairs

381

(4)

Switches

385

(4)

Speed Sensors

389

(1)

Solenoids

390

(3)

Electromagnetic Clutches

393

(1)

Electronic Circuits

393

(4)

Case Study

397

(2)

Job Sheets

399

(6)

Terms to Know

405

(1)

ASE Style Review Questions

405

(2)

Appendix A ASE Style Practice Examination

407

(5)

Appendix B Metric Conversion Chart

412

(1)

Appendix C List of Suppliers

413

(2)

Glossary

415

(22)

Index

437

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Today's Technician : Manual Transmissions and Transaxles Classroom/Shop Manual

9780827376762

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Table of Contents