Metallurgy Fundamentals : Teaching Package Text

by Brandt, Daniel A.; Warner, J. C.

• ISBN13: 9781590703458
• ISBN10: 1590703456
• Format: Hardcover
• Copyright: 2004-02-01
• Publisher: Goodheart-Willcox Pub

Table of Contents

Introduction to Metallurgy
Practical Applications of Metallurgy	p. 9
Metallurgy and Metallurgists	p. 9
Practical Examples of Metallurgy in Modern Industry	p. 10
Why Study Metallurgy?	p. 12
Metallurgical and Chemical Terminology	p. 13
Basic Structure of Matter	p. 13
Applying Chemical Terms to Steel	p. 19
Properties of Metals
Hardness	p. 21
What is Hardness?	p. 21
Hardness Testing Methods	p. 23
Comparing Hardness Testing Methods	p. 40
Material Properties	p. 47
Mechanical Properties	p. 47
Chemical Properties	p. 59
Electrical Properties	p. 60
Magnetic Properties	p. 61
Thermal Properties	p. 61
Comparison Charts of Metal Properties	p. 65
Ferrous Metallurgy
What is Steel?	p. 69
Composition of Steel	p. 69
Steel Numbering System	p. 69
Comparing Steel and Iron	p. 70
Alloying Elements	p. 71
Types of Steel	p. 72
Cast Iron	p. 81
Wrought Iron	p. 86
Manufacture of Iron and Steel	p. 89
The Steel-Making Process	p. 89
Iron Ore	p. 91
Blast Furnace	p. 93
Steel-Making Furnaces	p. 98
Processing the Ingots	p. 105
Continuous Casting	p. 111
Manufacture of Cast Iron	p. 113
Pollution Control	p. 117
Crystal Structure	p. 119
Space Lattice	p. 120
Transformation Temperatures	p. 123
Crystal Growth	p. 124
Failure and Deformation of Metal	p. 129
Deformation	p. 129
Ductility and Brittleness	p. 129
Work Hardening	p. 135
Iron-Carbon Phase Diagram	p. 137
Structural Forms of Steel	p. 137
Iron-Carbon Phase Diagram	p. 139
Temperature Change and Mechanical Properties	p. 147
Microstructural Analysis	p. 153
Microscopic Appearances	p. 153
Sample Preparation Procedure	p. 158
Heat Treating and Quenching	p. 163
Heat Treating	p. 163
Quenching	p. 163
Quenching Mediums and Techniques	p. 167
Summary of Quenching Methods	p. 169
Practical Techniques Used in Quenching	p. 171
Annealing and Normalizing	p. 177
Overview of Annealing and Normalizing	p. 177
Purposes for Annealing and Normalizing	p. 178
Types of Annealing	p. 179
Normalizing	p. 183
Comparing Annealing, Normalizing, and Quenching	p. 184
Isothermal Transformation Diagrams	p. 187
Introduction to Isothermal Transformation Diagrams	p. 187
Using I-T Diagrams	p. 190
Industrial I-T Diagrams	p. 195
Plotting I-T Diagrams	p. 197
Comparing Isothermal Transformations	p. 198
Tempering	p. 209
Introduction to Tempering	p. 209
Special Types of Tempering	p. 211
Comparing Heat-Treating Methods	p. 216
Surface Hardening	p. 219
Introduction to Surface Hardening	p. 219
Basic Surface-Hardening Methods	p. 221
Surface-Hardening Processes	p. 222
Nonferrous Metallurgy
Processing Nonferrous Metals	p. 235
Introduction to Nonferrous Metallurgy	p. 235
Atomic Structure of Metals	p. 236
Alloying	p. 238
Cold Working	p. 239
Precipitation Hardening	p. 242
Aluminum and Aluminum Alloys	p. 249
Introduction	p. 249
Manufacturing Aluminum	p. 249
Aluminum and Aluminum Alloy Classifications	p. 251
Applications of Aluminum	p. 252
Changing the Properties of Aluminum	p. 254
Copper, Bronze, and Brass	p. 259
Manufacture of Copper	p. 259
Copper and Copper Alloy Designations	p. 261
Changing the Properties of Copper	p. 261
Magnesium, Zinc, Tin, and Speciality Metals	p. 267
Magnesium	p. 267
Zinc	p. 269
Tin	p. 273
Nickel and Nickel Alloys	p. 277
Titanium	p. 278
Gold	p. 280
Intermetallic Compounds	p. 283
Glossary	p. 285
Index	p. 295
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