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9780827329287

Modern Manufacturing Processes

by
  • ISBN13:

    9780827329287

  • ISBN10:

    0827329288

  • Format: Paperback
  • Copyright: 1991-01-08
  • Publisher: Cengage Learning

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Table of Contents

Preface ix
Introduction
1(5)
Engineering Materials: Metals
6(31)
Carbon Steels
6(2)
Alloy Steels
8(3)
High-Strength Low-Alloy Steels
11(1)
Stainless Steels
11(1)
Maraging Steels
12(1)
Cast Steels
12(2)
Cast Irons
14(2)
High Performance Alloys
16(3)
Tungsten, Molybdenum, and Titanium
19(4)
Aluminum, Copper, and Magnesium
23(5)
Lead, Tin, and Zinc
28(5)
Powdered Metals
33(4)
Engineering Materials: Nonmetals
37(16)
Plastics Overview
37(1)
Basic Terminology
38(3)
Mechanical Properties
41(1)
Engineering Plastics
41(1)
Plastics Alloys and Blends
42(1)
Advanced Composites
43(2)
The Matrix
45(1)
Fiber Types and Production
45(1)
Fiber Forms and Fabrics
46(2)
Composite Construction
48(1)
Fabrication of Composites
49(1)
Automated Fabrication of Composites
49(1)
Elastomers
50(1)
Ceramics
51(2)
Forming of Materials
53(67)
Roll Forming
53(5)
Spinning
58(4)
Bending and Straightening
62(5)
Shearing
67(1)
Punching
68(3)
Drawing, Extruding, and Upsetting
71(2)
Hot Extrusion
73(1)
Cold and Warm Extrusion
74(4)
Cold and Warm Upsetting (Heading)
78(1)
Swaging
79(1)
Hot Forging
80(1)
Automatic Cold and Warm Forming
81(5)
Plastics Forming
86(2)
Injection Molding
88(2)
Extrusion Forming
90(2)
Reaction Injection Molding
92(1)
Reinforced Thermoset Plastics
92(6)
Thermoforming Plastic Sheet and Film
98(1)
Blow Molding
99(1)
Liquid Injection Molding
99(1)
Rotational Molding
99(1)
Structural Foam Molding
100(2)
Processing of Ceramics
102(1)
Fabrication of Composites
102(1)
Explosive Forming
103(1)
Electrohydraulic Forming
103(2)
Electromagnetic Forming
105(2)
High-Velocity Forging
107(1)
Peen Forming
107(1)
Ultrasonic-Activated Forming
108(1)
Powder Metallurgy
108(4)
Safety in Forming
112(8)
Traditional Casting Processes
120(15)
Casting Overview
120(2)
Sand-Mold Casting
122(3)
Green-Sand Molding
125(1)
Dry-Sand Molding
125(1)
Shell Molding
126(1)
The Full-Mold Process
127(1)
Cement Molding
127(1)
Vacuum Molding
128(1)
Coremaking Processes
128(3)
Melting and Pouring
131(1)
Cleaning and Finishing
132(1)
Heat Treatment
133(1)
Inspection
133(1)
Finishing
133(2)
Contemporary Casting and Molding
135(14)
Metal Mold Casting
135(1)
High-Pressure Die Casting
135(2)
Permanent-Mold Casting
137(2)
Centrifugal Casting
139(2)
Plaster Molding
141(2)
Investment Casting
143(1)
Solid-Ceramic Molding
144(3)
Ceramic Cores
147(2)
Heat Treatment
149(26)
Heat Treatment of Steel
149(1)
Heat Treatment of Principles
150(1)
Hardenability of Steels
150(8)
Solution Treating and Aging
158
Tempering
154(1)
Annealing
155(1)
Normalizing
155(1)
Cold Treatment
156(1)
Surface (Case) Hardening
156(1)
Carburizing
156(1)
Nitriding
157(1)
Carbonitriding
158(1)
Chromizing
158(2)
Boronizing
160(1)
Heat Treating Furnaces
160(3)
Safety Considerations
163(1)
Selective Surface Hardening
164(5)
Heat Treatment of Other Metals
169(6)
Broaching and Sawing
175(35)
Broaching
175(2)
Types of Broaches and Broach Design
177(3)
Broaching Machines
180(6)
Sawing
186(1)
Power Hacksawing
186(1)
Hacksawing Machines
187(2)
Hacksaw Blades
189(2)
Workholding for Hacksawing
191(1)
Operating Parameters for Hacksawing
192(1)
Bandsawing
193(1)
Bandsawing Machines
194(1)
Saw Bands and Other Tools
194(4)
Workholding and Fixtures for Bandsawing
198(1)
Operating Parameters for Bandsawing
199(1)
Circular Sawing
200(2)
Circular Sawing Machines
202(1)
Circular Sawing Fixtures
203(1)
Circular Saw Blades
203(3)
Operating Parameters for Circular Sawing
206(4)
Turning and Boring
210(27)
The Turning Process
210(2)
Types of Lathes
212(5)
Cutting Tools for Turning
217(4)
Workholding for Turning
221(5)
Operating Parameters for Turning
226(2)
The Boring Process
228(2)
Precision-Boring Machines
230(1)
Boring Tools
231(1)
Toolholders for Precision Boring
232(1)
Workholding for Boring
233(2)
Operating Parameters for Precision Boring
235(2)
Drilling, Reaming, and Related Processes
237(25)
The Drilling Process
237(1)
Twist Drills
238(7)
Toolholders for Drilling
245(2)
Workholding Devices for Drilling
247(1)
Drilling Machines
248(4)
Drilling Feeds and Speeds
252(1)
Cutting Fluids for Drilling
253(1)
Counterboring, Spotfacing, and Countersinking
253(4)
Reaming
257(5)
Milling and Grinding
262(34)
Milling Methods
262(3)
Operating Parameters for Milling
265(4)
Feeds and Speeds for Milling
269(2)
Milling Cutters
271(3)
Mounting of Milling Cutters
274(2)
Milling Machines
276(4)
Attachments for Milling Machines
280(3)
Grinding
283(1)
Grinding Wheels and Discs
284(3)
Wheel Balance
287(1)
Trueing and Dressing Wheels
287(1)
Grinding Wheel Safety
288(1)
Grinding Fluids
288(1)
Grinding Machines and Fixtures
288(8)
Nontraditional Machining
296(37)
Hydrodynamic Machining
297(1)
Ultrasonic Machining
298(1)
Rotary Ultrasonic Machining
299(1)
Ultrasonically Assisted Machining
300(2)
Electromechanical Machining
302(2)
Electrochemical Grinding
304(2)
Electrochemical Honing
306(1)
Hone-Forming
307(1)
Electrochemical Machining
308(5)
Shaped Tube Electrolytic Machining
313(1)
Electron Beam Machining
314(1)
Electrical Discharge Machining
315(1)
Electrical Discharge Wire Cutting
316(3)
Electrical Discharge Grinding
319(1)
Laser Beam Machining
320(4)
Plasma Arc Machining
324(3)
Chemical Milling
327(1)
Photochemical Machining
327(4)
Nontraditional Machining of Nonmetals
331(2)
Control of Working Processes
333(28)
Sequence Controllers
333(1)
Programmable Logic Controllers
334(2)
Numerical Control (NC)
336(1)
Fundamentals of Computer Numerical Control (CNC)
337(1)
CNC System Elements
338(2)
Fundamentals of Direct and Distributed Numerical Control (DNC)
340(3)
NC Machine Configurations
343(3)
Computer-Assisted NC Part Programming
346(5)
NC Part Programming Languages
351(1)
Adaptive Control
352(9)
Welding, Cutting, and Mechanical Fastening
361(50)
Oxyfuel Gas Welding and Cutting
362(16)
Arc Welding and Cutting
378(2)
Electroslag Welding
380(1)
Resistance Welding
381(7)
Electron Beam Welding and Cutting
388(3)
Laser Beam Welding and Cutting
391(3)
Thermit Welding
394(2)
Diffusion Welding
396(1)
Friction Welding
397(2)
Ultrasonic Welding
399(2)
Explosive Welding and Cladding
401(1)
Cold Welding
402(1)
Coextrusion Welding
402(1)
Pulsed Magnetic Welding
403(1)
Vibration Welding
403(1)
Welding Plastics and Nonmetals
403(2)
Mechanical Fastening of Metals
405(3)
Mechanical Fastening of Nonmetals
408(3)
Brazing, Soldering, and Adhesive Joining
411(35)
Overview of Brazing
411(2)
Torch Brazing
413(1)
Induction Brazing
414(1)
Dip Brazing
415(1)
Infrared Brazing
416(1)
Furnace Brazing
417(1)
Resistance Brazing
418(1)
Laser Brazing
418(1)
Diffusion Brazing
418(1)
Electron Beam Brazing
419(1)
Exothermic Brazing
419(1)
Safety in Brazing
420(1)
Overview of Soldering
420(1)
Conduction Heating
421(1)
Convection Heating
422(1)
Radiation Heating
423(1)
Resistance Soldering
423(1)
Induction Soldering
424(1)
Ultrasonic Soldering
424(1)
Safety in Soldering
425(1)
Overview of Adhesive Joining
425(1)
Advantages and Limitations
425(1)
Typical Applications
426(4)
Types of Adhesives
430(6)
Application Methods
436(10)
Automated Assembly
446(24)
Overview of Automated Assembly
446(1)
Considerations for Automated Assembly
446(1)
Product Design for Automated Assembly
447(1)
Assembly Machines and Systems
448(6)
Parts Feeding, Orienting, and Positioning
454(5)
Joining and Fastening in Automated Assembly
459(4)
Inspection and Testing in Automated Assembly
463(4)
Safety in Automated Assembly
467(3)
Metrology and Assurance of Quality
470(59)
Definition of Quality
470(1)
Quality Considerations
471(1)
Quality Improvement
472(1)
Inspection Equipment and Techniques
473(29)
Nondestructive Testing
502(9)
Mechanical Testing
511(9)
Statistical Process Control (SPC)
520(4)
Just-in-Time Manufacturing (JIT)
524(2)
Total Quality Control
526(3)
Flexible Manufacturing
529(23)
Multifunction Machines
530(14)
Flexible Manufacturing Defined
544(1)
Overview of Flexible Manufacturing
545(1)
Historical Development of Flexible Manufacturing
546(1)
Rationale for Flexible Manufacturing
546(2)
Flexible Manufacturing System Components
548(1)
Flexible Manufacturing Cells
549(1)
Flexible Manufacturing and CIM
550(2)
Computer Integrated Manufacturing
552(27)
CIM Defined
552(1)
Historical Development of CIM
553(1)
CIM Wheel
554(1)
Benefits of CIM
555(1)
CIM-Related Standards
555(4)
Group Technology and CIM
559(3)
Process Planning and CIM
562(1)
Manufacturing Resources Planning and CIM
563(1)
Just-in-Time and CIM
564(1)
Production Planning and Control and CIM
564(2)
Communication and CIM
566(1)
Materials Handling and CIM
567(6)
Artificial Intelligence and CIM
573(1)
Expert Systems and CIM
574(1)
Databases and CIM
575(4)
Glossary 579(21)
References 600(3)
Index 603

Supplemental Materials

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The New copy of this book will include any supplemental materials advertised. Please check the title of the book to determine if it should include any access cards, study guides, lab manuals, CDs, etc.

The Used, Rental and eBook copies of this book are not guaranteed to include any supplemental materials. Typically, only the book itself is included. This is true even if the title states it includes any access cards, study guides, lab manuals, CDs, etc.

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