Technology Of Machine Tools

by Krar, Steve; Gill, Arthur; Smid, Peter

• ISBN13: 9780078307225
• ISBN10: 0078307228
• Edition: 6th
• Format: Hardcover
• Copyright: 2004-07-28
• Publisher: McGraw-Hill Education

Summary

Technology of Machine Toolsprovides state-of-the-art training for using machine tools in manufacturing technology, including up-to-date coverage of computer numerical control. It includes an overview of machine trades and career opportunities followed by theory and application. The text is structured to provide coverage of tools and measurement, machining tools and procedures, drilling and milling machines, computer-aided machining, and metallurgy. There is expanded coverage of computer-related technologies, including computer numerical control (CNC) and computer-aided design and manufacturing (CAD/CAM).

Table of Contents

1 Introduction to Machine Tools

1 History of Machines

2 Machine Trade Opportunities

2 Careers in the Metalworking Industry

3 Getting the Job

3 Safety

4 Safety in the Machine Shop

4 Job Planning

5 Engineering Drawings

6 Machining Procedures for Various Workpieces

5 Measurement

7 Basic Measurement

8 Squares and Surface Plates

9 Micrometers

10 Vernier Calipers

11 Inside-, Depth-, and Height-Measuring Instruments

12 Gage Blocks

13 Angular Measurement

14 Gages

15 Comparison Measurment

16 The Coordinate Measuring System

17 Measuring with Light Waves

18 Surface Finish Measurement

6 Layout Tools and Procedures

19 Basic Layout Materials, Tools, and Accessories

20 Basic or Semiprecision Layout

21 Precision Layout

7 Hand Tools and Bench Work

22 Holding, Striking, and Assembling Tools

23 Hand-Type Cutting Tools

24 Thread-Cutting Tools and Procedures

25 Finishing Processes-Reaming, Broaching, and Lapping

26 Surface Finishing Processes

8 Metal-Cutting Technology

27 Physics of Metal Cutting

28 Machinability of Metals

29 Cutting Tools

30 Operating Conditions and Tool Life

31 Carbide Cutting Tools

32 Diamond, Ceramic, and Cement Cutting Tools

33 Polycrystalline Cutting Tools

34 Cutting Fluids-Types and Applications

9 Metal-Cutting Saws

35 Types of Metal Saws

36 Contour Bandsaw Parts and Accessories

37 Contour Bandsaw Operations

10 Drilling Machines

38 Drill Presses

39 Drilling Machine Accessories

40 Twist Drills

41 Cutting Speeds and Feeds

42 Drilling Holes

43 Reaming

44 Drill Press Operations

11 The Lathe

45 Engine Lathe Parts

46 Lathe Accessories

47 Cutting Speed, Feed, and Depth of Cut

48 Lathe Safety

49 Mounting, Removing, and Aligning Lathe Centers

50 Grinding Lathe Cutting Tools

51 Facing Between Centers

52 Machining Between Centers

53 Knurling, Grooving, and Form Turning

54 Tapers and Taper Turning

55 Threads and Thread Cutting

56 Steady Rests, Follower Rests, and Mandrels

57 Machining in a Chuck

58 Drilling, Boring, Reaming, and Tapping

12 Milling Machines

59 The Vertical Milling Machine

60 Cutting Speed, Feed, and Depth of Cut

61 End Mills

62 Vertical Mill Operations

63 Special Milling Operations

64 Horizontal Milling Machines and Accessories

65 Milling Cutters

66 Milling Machine Setups

67 Horizontal Milling Operations

68 The Indexing, or Dividing, Head

69 Gears

70 Gear Cutting

71 Helical Milling

72 Cam, Rack, Worm, and Clutch Milling

13 The Jig Borer and Jig Grinder

73 The Jig Borer

74 The Jig Grinder

14 Computer-Age Machining

75 The Computer

76 Computer Numerical Control

77 CNC Turning Center

78 CNC Machining Centers

79 CAD/CAM

15 Grinding

80 Types of Abrasives

81 Surface Grinders and Accessories

82 Surface Grinding Operations

83 Cylindrical Grinders

84 Universal Cutter and Tool Grinder

16 Metallurgy

85 Manufacture and Properties of Steel

86 Heat Treatment of Steel

87 Testing of Metals and Nonferrous Metals

17 Advanced Manufacturing Technology

88 Advanced Digital Manufacturing

89 Cryogenic Treatment/Tempering

90 QQC Diamond Coating

91 Direct Metal Deposition

92 e-Manufacturing

93 Step-NC and Internet Manufacturing

94 Optical/Laser/Vision Measurement

95 Electrical Discharge Machining

96 Robotics

97 Manufacturing Intelligence: Can a Company Survive Without Real-Time Knowledge?

98 Multi-Tasking Machines