Today's Technician Manual Transmissions and Transaxles

by Erjavec, Jack

• ISBN13: 9780766821040
• ISBN10: 0766821048
• Edition: 3rd
• Format: Paperback
• Copyright: 2001-07-31
• Publisher: CENGAGE Delmar Learning

Summary

TEACHING/LEARNING AIDSe.resourceThis comprehensive CD-ROM provides a variety of instructor resources all on one disc. Look for titles featuring the e-resource denoted by the e.icon. See inside back cover for complete details.Classroom ManagerThe Classroom Manager coordinates use of the Classroom Manual and Shop Manual, and includes: Transparency Masters, Lab Practicals and Worksheets, Computerized Test Bank, and Instructor's Guide.

Table of Contents

Preface	xi
Tools and Safety	1	(36)
Common Hand Tools	1	(4)
Power Tools	5	(2)
Lifting Tools	7	(2)
Special Tools	9	(2)
Safe Work Practices	11	(2)
Tool and Equipment Safety	13	(5)
Vehicle Operation	18	(1)
Lifting and Carrying	19	(1)
Fire Hazards and Prevention	19	(3)
Work Area Safety	22	(1)
Accidents	23	(1)
Hazardous Materials	23	(4)
Summary	27	(1)
Terms to Know	28	(1)
ASE-Style Review Questions	29	(2)
Job Sheets	31	(6)
Typical Shop Procedures	37	(32)
Measuring Systems	37	(2)
Fasteners	39	(3)
Measuring Tools	42	(7)
Basic Gear Adjustments	49	(3)
Service Manuals	52	(4)
Logical Diagnostics	56	(1)
Working as an Auto Tech	56	(2)
ASE Certification	58	(1)
Summary	59	(1)
Terms to Know	60	(1)
ASE-Style Review Questions	60	(3)
Job Sheets	63	(6)
Servicing Clutches	69	(46)
Clutch Problem Diagnosis	69	(5)
Mechanical Clutch Controls	74	(11)
Pressure Plate	85	(4)
Clutch Disc	89	(2)
Flywheel	91	(3)
Removing the Clutch Assembly	94	(3)
Input Shaft Pilot Bearing and Bushings	97	(2)
Clutch Release Bearing	99	(2)
Guidelines for Servicing Clutch Systems	101	(1)
Case Study	102	(1)
Terms to Know	103	(1)
ASE-Style Review Questions	103	(1)
ASE Challenge Questions	104	(1)
Job Sheets	105	(10)
Servicing Transmissions/Transaxles	115	(60)
Diagnostics	116	(4)
Troubleshooting Transmission/Transaxle Problems	120	(6)
In-Car Service	126	(5)
Removing the Transmission/Transaxle	131	(3)
Disassembling the Transmission	134	(7)
Inspection of Transmission/Transaxle Parts	141	(9)
Cleaning Transmission/Transaxle Components	150	(1)
Reassembly of the Transmission/Transaxle	151	(7)
Disassembly and Reassembly of the Differential Case	158	(2)
Installing the Transmission/Transaxle	160	(1)
Case Study	160	(1)
Terms to Know	161	(1)
ASE-Style Review Questions	161	(1)
ASE Challenge Questions	162	(1)
Job Sheets	163	(12)
Servicing Front Drive Axles	175	(42)
Front Drive Axle Service	175	(1)
Diagnosing FWD Axle Problems	175	(3)
Visual Inspection	178	(2)
Drive Axle Removal	180	(4)
Bench Inspection	184	(5)
Service Kits	189	(1)
General Service Procedures	189	(8)
FWD Front Wheel Bearings	197	(9)
Guidelines for Servicing CV Joints and Drive Axles	206	(2)
Case Study	208	(1)
Terms to Know	209	(1)
ASE-Style Review Questions	209	(1)
ASE Challenge Questions	210	(1)
Job Sheets	211	(6)
Servicing Drive Shafts and Universal Joints	217	(32)
Diagnosing Drive Shaft Problems	217	(2)
Drive Shaft Inspection	219	(2)
Removing and Installing a Drive Shaft	221	(2)
Disassembling and Assembling Universal Joints	223	(4)
Double Cardan U-Joints	227	(5)
Drive Shaft Balance	232	(2)
Drive Shaft Runout	234	(1)
Universal Joint and Shaft Angles	235	(4)
Case Study	239	(1)
Terms to Know	239	(1)
ASE-Style Review Questions	240	(1)
ASE Challenge Questions	241	(2)
Job Sheets	243	(6)
Servicing Differentials and Drive Axles	249	(72)
Introduction	249	(1)
Diagnosis of Differential and Drive Axles	250	(10)
In-Vehicle Services	260	(3)
Out-of-Vehicle Services	263	(1)
Removing Final Drive Assemblies	264	(9)
Inspection of Parts	273	(1)
Reassembling a Differential Assembly	274	(6)
Ring and Pinion Gear Adjustments	280	(15)
Servicing FWD Final Drives	295	(4)
Servicing Limited-Slip Differentials	299	(2)
Axle Shafts and Bearings	301	(8)
Case Study	309	(1)
Terms to Know	310	(1)
ASE-Style Review Questions	310	(1)
ASE Challenge Questions	311	(2)
Job Sheets	313	(8)
Servicing Four-Wheel-Drive Systems	321	(40)
Introduction	321	(1)
Diagnosis	321	(2)
Inspection	323	(9)
Transfer Cases	332	(2)
Removal of a Transfer Case	334	(1)
Disassembly of a Transfer Case	335	(3)
Assembly of a Transfer Case	338	(4)
Axle Housings and Differentials	342	(2)
Front Axles and Hubs	344	(5)
Wheel Bearings	349	(1)
Typical 4WD Modifications	350	(1)
Maintenance	351	(1)
Case Study	352	(1)
Terms to Know	353	(1)
ASE-Style Review Questions	353	(1)
ASE Challenge Questions	354	(1)
Job Sheets	355	(6)
Diagnosing 4WD and AWD Control Systems	361	(26)
General Shift Controls	361	(3)
Center Differentials	364	(2)
Viscous Coupling	366	(1)
Shift-on-the-Fly Systems	367	(3)
On-Demand 4WD Systems	370	(3)
AWD Systems	373	(2)
Case Study	375	(1)
Terms to Know	376	(1)
ASE-Style Review Questions	376	(1)
ASE Challenge Questions	377	(2)
Job Sheets	379	(8)
Servicing Drivetrain Electrical Systems	387	(36)
Basic Electrical Diagnosis	387	(11)
Basic Electrical Repairs	398	(5)
Switches	403	(3)
Speed Sensors	406	(2)
Solenoids	408	(2)
Electromagnetic Clutches	410	(1)
Electronic Circuits	410	(3)
Case Study	413	(2)
Terms to Know	415	(1)
ASE-Style Review Questions	415	(1)
ASE Challenge Questions	416	(1)
Job Sheets	417	(6)
Appendix A ASE Practice Examination	423	(5)
Appendix B Metric Conversions	428	(1)
Appendix C Manual Transmission Special Tool Suppliers	429	(1)
Appendix D Manufacturer's Websites	430	(1)
Glossary	431	(24)
Index	455