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9780471466093

Advanced Electronic Packaging

by ;
  • ISBN13:

    9780471466093

  • ISBN10:

    0471466093

  • Edition: 2nd
  • Format: Hardcover
  • Copyright: 2006-02-24
  • Publisher: Wiley-IEEE Press

Note: Supplemental materials are not guaranteed with Rental or Used book purchases.

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Supplemental Materials

What is included with this book?

Summary

As in theFirst Edition, each chapter in this newSecond Edition is authored by one or more acknowledged experts and then carefully edited to ensure a consistent level of quality and approach throughout. There are new chapters on passive devices, RF and microwave packaging, electronic package assembly, and cost evaluation and assembly, while organic and ceramic substrates are now covered in separate chapters. All the hallmarks of theFirst Edition, which became an industry standard and a popular graduate-level textbook, have been retained. An Instructor's Manual presenting detailed solutions to all the problems in the book is available upon request from the Wiley Makerting Department.

Author Biography

WILLIAM D. BROWN, PhD, is Associate Dean for Research, College of Engineering, and Distinguished Professor of Electrical Engineering, University of Arkansas. Since 1991, he has played an active role in sponsoring and guiding research at the University's High Density Electronics Center (HiDEC), which is dedicated to advancing the state of the art in electronics packaging materials and technologies.

Table of Contents

Preface to the Second Edition xv
Contributors xvii
Acronyms xix
Introduction and Overview of Microelectronic Packaging
1(28)
W. D. Brown
Introduction
1(1)
Functions of an Electronic Package
2(1)
Packaging Hierarchy
3(5)
Die Attach
5(1)
First-Level Interconnection
5(2)
Package Lid and Pin Sealing
7(1)
Second-Level Interconnection
7(1)
Brief History of Microelectronic Packaging Technology
8(11)
Driving Forces on Packaging Technology
19(5)
Manufacturing Costs
20(1)
Manufacturability Costs
20(1)
Size and Weight
20(1)
Electrical Design
21(1)
Thermal Design
21(1)
Mechanical Design
21(1)
Manufacturability
22(1)
Testability
22(1)
Reliability
23(1)
Serviceability
23(1)
Material Selection
23(1)
Summary
24(5)
References
25(1)
Exercises
26(3)
Materials for Microelectronic Packaging
29(48)
W. D. Brown
Richard Ulrich
Introduction
29(1)
Some Important Packaging Material Properties
29(6)
Mechanical Properties
30(1)
Moisture Penetration
30(1)
Interfacial Adhesion
31(1)
Electrical Properties
31(2)
Thermal Properties
33(1)
Chemical Properties
34(1)
System Reliability
34(1)
Ceramics in Packaging
35(8)
Alumina (Al2O3)
37(2)
Beryllia (BeO)
39(1)
Aluminum Nitride (AIN)
40(1)
Silicon Carbide (SiC)
41(1)
Boron Nitride (BN)
41(1)
Glass--Ceramics
42(1)
Polymers in Packaging
43(14)
Fundamentals of Polymers
43(2)
Thermoplastic and Thermosetting Polymers
45(1)
Effects of Water and Solvents on Polymers
46(1)
Some Polymer Properties of Interest
47(3)
Primary Classes of Polymers Used in Microelectronics
50(5)
First-Level Packaging Applications of Polymers
55(2)
Metals in Packaging
57(9)
Die Bonding
57(1)
Chip to Package or Substrate
58(6)
Package Construction
64(2)
Materials Used in High-density Interconnect Substrates
66(7)
Laminate Substrates
67(3)
Ceramic Substrates
70(1)
Deposited Thin-Film Substrates
71(2)
Summary
73(4)
References
73(2)
Exercises
75(2)
Processing Technologies
77(28)
H. A. Naseem
Susan Burkett
Introduction
77(1)
Thin-Film Deposition
77(16)
Vacuum Facts
78(1)
Vacuum Pumps
79(2)
Evaporation
81(3)
Sputtering
84(4)
Chemical Vapor Deposition
88(1)
Plating
89(4)
Patterning
93(5)
Photolithography
93(3)
Etching
96(2)
Metal-to-Metal Joining
98(4)
Solid-State Bonding
98(3)
Soldering and Brazing
101(1)
Summary
102(3)
References
102(1)
Exercises
103(2)
Organic Printed Circuit Board Materials and Processes
105(44)
Richard C. Snogren
Introduction
105(1)
Common Issues for All PCB Layer Constructions
106(6)
Data Formats and Specifications
106(1)
Computer-Aided Manufacturing and Tooling
107(1)
Panelization
108(1)
Laminate Materials
109(2)
Manufacturing Tolerance Overview
111(1)
PCB Process Flow
112(15)
Manufacture of Inner Layers
112(6)
Manufacture of MLB Structure and Outer Layers
118(6)
Electrical Test
124(1)
Visual and Dimensional Inspection
124(1)
Contract Review
125(1)
Microsection Analysis
125(2)
Dielectric Materials
127(6)
Dielectric Material Drivers
127(1)
Dielectric Material Constructions and Process Considerations
128(5)
Surface Finishes
133(1)
Advanced PCB Structures
134(7)
High-density Interconnection (HDI) or Microvia
134(7)
Specifications and Standards
141(1)
The IPC, a Brief History
141(1)
Relevant Standards to Organic Printed Circuit Boards
141(1)
Key Terms
142(7)
References
145(1)
Exercises
145(4)
Ceramic Substrates
149(38)
Aicha A. R. Elshabini
Fred D. Barlow III
Ceramics in Electronic Packaging
149(3)
Introduction and Background
149(1)
Functions of Ceramic Substrates
149(1)
Ceramic Advantages
150(1)
Ceramic Compositions
150(1)
Ceramic Substrate Manufacturing
151(1)
Electrical Properties of Ceramic Substrates
152(1)
Mechanical Properties of Ceramic Substrates
153(1)
Physical Properties of Ceramic Substrates
154(1)
Design Rules
154(1)
Thin Film on Ceramics
155(1)
Introduction and Background
155(1)
Deposition Techniques
155(1)
Thin-Film Substrate Properties
156(1)
Thick Films on Ceramics
156(7)
Introduction and Background
156(1)
Screen Preparation and Inspection
157(1)
Screen-Printing Process
158(1)
Substrate Cleaning and Process Environment
159(1)
Thick-Film Formulations
159(1)
Heat Treatment Processes for Pastes
160(1)
Thick-Film Metallizations
161(1)
Thick-Film Dielectrics
162(1)
Thick-Film Resistors
162(1)
Low-Temperature Cofired Ceramics (LTCC)
163(17)
LTCC Technology
163(3)
Tape Handling and Cleanroom Environment
166(1)
Via Formation
167(2)
Via Fill
169(2)
Screen-Printing Considerations for Tape Materials
171(1)
Inspection
172(1)
Tape Layer Collation
172(1)
Lamination
173(2)
Firing
175(2)
Postprocessing
177(1)
Design Considerations
178(1)
Shrinkage Prediction and Control
179(1)
HTCC Fabrication Process
180(1)
HTCC Process
180(1)
Multilayer ALN
180(1)
High-Current Substrates
180(2)
Direct Bonded Copper Process
181(1)
Active Metal Brazing (AMB)
182(1)
Summary
182(5)
References
183(1)
Exercises
184(3)
Electrical Considerations, Modeling, and Simulation
187(60)
S. S. Ang
L. W. Schaper
Introduction
187(1)
When Is a Wire Not a Wire?
187(1)
Packaging Electrical Functions
187(1)
Fundamental Considerations
188(14)
Resistance
189(5)
Self and Mutual Inductance
194(6)
Capacitance
200(2)
Parameter Extraction Programs
202(1)
Signal Integrity and Modeling
202(10)
Digital Signal Representation and Spectrum
203(2)
Driver and Receiver Models
205(2)
RC Delay
207(5)
Transmission Lines
212(14)
Microstrip Transmission Lines
215(2)
Termination Reflections
217(6)
Signal Line Losses and Skin Effect
223(1)
Net Topology
224(2)
Coupled Noise or Crosstalk
226(4)
Power and Ground
230(6)
Dynamic Power Distribution
231(1)
Power System Impedance
231(1)
Resonance of Decoupling Capacitance
232(1)
Power Distribution Modeling
232(1)
Switching Noise
233(3)
Overall Packaged IC Models and Simulation
236(2)
Simulation
237(1)
Time-Domain Reflectometry
238(4)
Summary
242(5)
References
242(1)
Exercises
243(4)
Thermal Considerations
247(52)
Rick J. Couvillion
Introduction
247(4)
Heat Sources
247(2)
Approaches to Heat Removal
249(1)
Failure Modes
250(1)
Heat Transfer Fundamentals
251(31)
Heat Transfer Rate Equations
251(4)
Transient Thermal Response of Components
255(2)
Conduction in Various Shapes
257(7)
Overall Resistance
264(4)
Forced Convection Heat Transfer
268(8)
Natural or Free Convection Heat Transfer
276(6)
Air Cooling
282(1)
Liquid Cooling
282(4)
Single-Phase Liquid Cooling
282(1)
Two-Phase Liquid Cooling
282(4)
Advanced Cooling Methods
286(3)
Heat Pipes
286(1)
Thermoelectric Cooling
287(1)
Microchannel Cooling
288(1)
Computer-Aided Modeling
289(1)
Solids Modeling
289(1)
Computational Fluid Dynamics
290(1)
Levels of Decoupling
290(1)
Typical Results
290(1)
Summary
290(9)
References
292(1)
Appendix: Thermophysical Properties for Heat Transfer Calculations
292(5)
Exercises
297(2)
Mechanical Design Considerations
299(50)
William F. Schmidt
Introduction
299(1)
Deformation and Strain
299(4)
Stress
303(4)
Constitutive Relations
307(4)
Elastic Material
307(2)
Plastic Material
309(1)
Creep
310(1)
Simplified Forms
311(6)
Plane Stress and Plane Strain
311(1)
Beams
312(5)
Failure Theories
317(6)
Static Failure
318(2)
Fracture Mechanics
320(1)
Fatigue
321(2)
Analytical Determination of Stress
323(12)
Bi-Material Assembly--Axial Effects
323(5)
Bi-Material Assembly--Bending Effects
328(1)
Peeling Stress
329(2)
Tri-Material Assembly
331(4)
Numerical Formulations
335(6)
Finite-Element Method
335(3)
Commercial Codes
338(2)
Limitations and Hazards
340(1)
Summary
341(8)
References
341(1)
Bibliography
341(1)
Exercises
342(7)
Discrete and Embedded Passive Devices
349(40)
Richard Ulrich
Introduction
349(1)
Passives in Modern Electronic Systems
350(4)
Definitions and Configurations of Passives
354(2)
Film-Based Passives
356(2)
Resistors
358(5)
Design Equations
358(2)
Sizing Embedded Resistors
360(1)
Materials for Resistors
361(2)
Capacitors
363(8)
Paraelectrics and Ferroelectrics
365(2)
Sizing Dielectric Areas
367(2)
Dielectric Materials Used in Capacitors
369(2)
Inductors
371(1)
Electrical Characteristics of Passives
372(7)
Modeling Ideal Passives
373(1)
Modeling Real Capacitors
374(1)
Differences in Parasitics Between Discrete and Embedded Capacitors
375(2)
Modeling Real Inductors
377(2)
Modeling Real Resistors
379(1)
Issues in Embedding Passives
379(2)
Reasons for Embedding Passives
379(1)
Problems with Embedding Passive Devices
380(1)
Decoupling Capacitors
381(3)
Decoupling Issues
381(1)
Decoupling with Discrete Capacitors
382(1)
Decoupling with Embedded Capacitors
383(1)
Future of Passives
384(5)
References
385(1)
Exercises
386(3)
Electronic Package Assembly
389(48)
Tarak A. Railkar
Robert W. Warren
Introduction
389(1)
Facilities
389(4)
Cleanroom Requirements
389(2)
Electrostatic Discharge Requirements
391(1)
Moisture Sensitivity Level (MSL) Requirements
392(1)
Reflow Temperatures
393(1)
Component Handling
393(2)
Shipping
393(1)
Storage
393(1)
Handling/Processing
394(1)
Surface-Mount Technology (SMT) Assembly
395(4)
Solder Printing and Related Defects
395(2)
Component Placement
397(1)
Solder Reflow
398(1)
Cleaning
399(1)
Wafer Preparation
399(6)
Wafer Probing
399(2)
Wafer Mounting
401(1)
Wafer Backgrinding/Thinning
401(1)
Wafer Sawing
402(1)
Wafer Scribing
403(1)
Equipment
404(1)
Die Attachment
405(4)
Epoxy
405(1)
Thermoplastics and Thermosets
406(1)
Solder
407(1)
Rework
407(1)
Die-Attach Equipment
408(1)
Wirebonding
409(8)
Thermocompression Wirebonding
409(1)
Ultrasonic Wirebonding
409(1)
Thermosonic Wirebonding
410(1)
Ribbon Bonding
410(1)
Ball Bonding
410(1)
Wedge Bonding
411(1)
Wirebond Testing
411(3)
Tape-Automated Bonding
414(1)
Plasma Surface Treatment
415(2)
Flip-Chip
417(8)
Wafer Bumping
419(3)
Fluxing
422(3)
Package Sealing/Encapsulation/Coating
425(4)
Hermetic Package Sealing
426(1)
Hermetic Package Testing
426(1)
Nonhermetic Encapsulation
427(2)
Package-Level Processes
429(1)
Lead Trim, Form, and Singulation
430(1)
Solder Ball Attach and Singulation
430(1)
Marking
430(1)
State-of-the-Art Technologies
430(5)
3D and Stacked Die
430(1)
Radio Frequency (RF) Modules
431(1)
Microelectromechanical Systems (MEMS) and Microoptoelectromechanical Systems (MOEMS)
432(2)
Nanotechnology
434(1)
Summary
435(2)
References
435(1)
Exercises
436(1)
Design Considerations
437(50)
J. P. Parkerson
L. W. Schaper
Introduction
437(1)
Packaging and the Electronic System
437(8)
Packaging Functions
437(1)
System and Packaging Metrics
438(2)
System Constraints and Trade-Offs
440(2)
System Partitioning
442(3)
Trade-Offs Among Packaging Functions
445(13)
Signal Wiring
445(7)
Power Distribution
452(3)
Thermal Management
455(1)
Interconnect Testing
456(2)
Trade-Off Design Example
458(2)
Product Development Cycle
460(8)
Traditional and Modified Product Cycles
461(2)
Market Analysis and Product Specification
463(1)
Block Diagram and Partitioning
464(1)
Technology Selection
464(1)
ASIC/PCB/MCM Design
465(1)
Thermal/Mechanical Design
466(1)
Test Program Development
466(1)
Manufacturing Tooling
467(1)
Fabrication/Assembly
467(1)
Characterization
467(1)
Qualification
467(1)
Product Introduction
468(1)
Design Concepts
468(9)
Component Overview
469(2)
Schematic Overview
471(3)
Design Viewpoint
474(1)
Back Annotation
475(1)
Simulation and Evaluation
476(1)
PCB/MCM Board Design Process
477(7)
PCB Design Flow
477(1)
Librarian
477(2)
Package
479(1)
Layout
479(2)
Fablink
481(3)
Summary of Design Concepts
484(1)
Summary
484(3)
References
484(1)
Bibliography
485(1)
Exercises
485(2)
Radio Frequency and Microwave Packaging
487(50)
Fred Barlow
Aicha Elshabini
Introduction and Background
487(7)
Nature of High-Frequency Circuits
487(1)
Applications of High-Frequency Circuits
488(2)
Basic Concepts
490(4)
Transmission Lines
494(16)
Transmission Line Modes
495(1)
System-Level Transmission Lines
496(3)
Planar Transmission Lines
499(6)
Discontinuities
505(5)
High-Frequency Circuit Implementation
510(5)
Material Considerations
510(3)
Microwave Monolithic Integrated Circuits
513(1)
MIC Technologies
513(2)
Lumped-Element Components
515(3)
Capacitors
515(1)
Inductors
516(2)
Resistors and Terminations
518(1)
Distributed Components
518(5)
Impedance-Matching Devices
518(1)
Filters
519(1)
Power Dividers
520(2)
Couplers
522(1)
Simulation and Circuit Layout
523(2)
Measurement and Testing
525(1)
Frequency-Domain Measurements
525(2)
Measurement Systems
525(1)
Probing Hardware and Connectors
526(1)
Time-Domain Measurements
527(1)
Design Example
528(3)
Summary
531(6)
References
531(4)
Exercises
535(2)
Power Electronics Packaging
537(46)
Alexander B. Lostetter
Kraig Olejniczak
Introduction
537(1)
Semiconductor Power Device Technology
537(10)
Ideal and Nonideal Power Switching
538(2)
Power Diodes
540(1)
Thyristors
541(1)
Power Bipolar Junction Transistors
542(1)
Power MOSFETs
542(1)
Insulated Gate Bipolar Transistors
542(1)
Static Induction Transistors (SITs)
543(1)
Silicon Carbide Semiconductor Devices
543(4)
Commercially Available Power Packages
547(14)
Discrete Power Device Packages
547(1)
Multichip Power Modules (MCPMs) and Completely Integrated Solutions
548(4)
Thermal Performance of Commercial Packages [53--58]
552(9)
Power Packaging Design Methodology
561(16)
Overall System Design Philosophies
561(2)
Substrate Selection
563(2)
Baseplate and Heat Spreader Selection
565(1)
Die-Attach Methods [62--64]
565(5)
Wirebonding [65]
570(3)
Thermal Design
573(3)
Electromagnetic Interference (EMI) and Electromagnetic Compliance (EMC)
576(1)
High-Temperature Power Electronics
576(1)
Summary
577(6)
References
577(2)
Exercises
579(4)
Multichip and Three-Dimensional Packaging
583(42)
James Lyke
Introduction
583(5)
Brief History of Multichip Packaging
583(2)
Motivations for Multichip Packaging
585(3)
Packaging Hierarchy and Taxonomy
588(11)
Hierarchy
588(1)
Anatomy of an MCM
588(3)
Planar MCM Approaches
591(8)
Three-Dimensional Systems
599(9)
Defining Characteristics of 3D Systems
599(3)
Die and Package Stacks
602(3)
MCM Stacks
605(2)
Folding Approaches
607(1)
Options in Multichip Packaging
608(7)
Yield/Known Good Die
608(1)
Process Compatibility
609(1)
Density Metrics in 2D and 3D Packaging
609(1)
Wiring Density
609(1)
Input/Output
610(3)
Electrical Performance and Substrate Selection
613(1)
Thermal Management
613(2)
Testability
615(1)
System in a Package Versus System on a Chip
615(1)
Emerging Trends in Density Scaling
615(6)
Method 1: For Regular and/or Low-Pincount Assemblies
617(1)
Method 2: For Moderately Complex Pincount Assemblies
618(1)
Method 3: For Moderately Complex Pincount Assemblies
619(1)
Issues in Ultradense Packaging
619(2)
Summary
621(4)
References
622(1)
Exercises
623(2)
Packaging of MEMS and MOEMS: Challenges and a Case Study
625(26)
Ajay P. Malshe
Volkan Ozguz
John Patrick O'Connor
Introduction
625(1)
Background
625(3)
Mixed Signals, Mixed Domains, and Mixed Scales Packaging: Toward the Next-Generation Application-Specific Integrated Systems
626(1)
Microelectromechanical Systems
626(2)
Challenges in Mems Integration
628(8)
Release and Stiction
630(1)
Dicing
631(1)
Die Handling
631(1)
Wafer-Level Encapsulation
631(1)
Stress
632(1)
Outgassing
632(1)
Testing
633(1)
State-of-the-Art in MEMS Packaging
633(2)
Future Directions
635(1)
Packaging Considerations and Guidelines Related to the Digital Micromirror Device
636(11)
Introduction and Background to MOEMS and Particularly DMD Devices
636(1)
Parameters Influencing DMD Packaging
637(3)
DMD Package Design
640(6)
DMD Hermetic Package Assembly
646(1)
Future Packaging Challenges
647(4)
References
648(2)
Exercises
650(1)
Reliability Considerations
651(40)
Richard Ulrich
Introduction
651(4)
Definitions
651(2)
Patterns of Failure
653(1)
Coverage in This Chapter
654(1)
Failure Mechanisms
655(6)
Corrosion
656(3)
Mechanical Stress
659(1)
Electrical Stress
660(1)
Techniques for Failure Analysis
660(1)
Accelerated Testing
661(7)
Accelerated Environmental Testing
663(3)
Electrostatic Discharge Accelerated Testing
666(1)
Other Accelerated Tests
666(1)
Test Structures
667(1)
Reliability Metrology
668(13)
Failure Rate, MTBF, and FITs
668(1)
Reliability Functions
668(6)
Weibull Distribution
674(3)
Normal Distribution
677(3)
Failure Distributions and the Bathtub Curve
680(1)
Failure Statistics for Microelectronic Systems
681(3)
Predicting Failure in Components That Have Multiple Failure Modes
683(1)
Industrial Practice of Reliability Science for Microelectronics
684(7)
Bibliography
684(1)
Exercises
684(7)
Cost Evaluation and Analysis
691(34)
Terry R. Collins
Scott J. Mason
Heather Nachtmann
Introduction
691(1)
Product Cost
691(5)
Direct Costs
692(1)
Indirect Costs
692(1)
Traditional Volume-Based Costing
692(2)
Activity-Based Costing
694(2)
Break-even Analysis
696(2)
Linear Break-even Analysis
696(2)
Piecewise Linear Break-even Analysis
698(1)
Learning Curve Relationships
698(5)
Determining Exponent Values for Improvement Rates
700(2)
Learning Curve Examples
702(1)
Forecasting Models
703(11)
Mean-Squared Error (MSE)
704(1)
Mean Absolute Deviation (MAD)
704(1)
Mean Percentage Error (MPE)
704(1)
Mean Absolute Percentage Error (MAPE)
705(1)
Moving Average
705(1)
Forecasting Sales Based on Historical Data
706(1)
Exponential Smoothing
707(5)
Least-Squares Regression
712(2)
Comparative Analysis
714(3)
Capital Project Selection and Evaluation
715(1)
Replacement Analysis
716(1)
Sensitivity Analysis
717(3)
Single-Parameter Sensitivity Analysis
718(1)
Optimistic--Pessimistic Sensitivity Analysis
719(1)
Summary
720(5)
References
721(1)
Exercises
721(4)
Analytical Techniques for Materials Characterization
725(68)
Emily A. Clark
Ingrid Fritsch
Seifollah Nasrazadani
Charles S. Henry
Overview
725(1)
X-Ray Diffraction
725(9)
Summary
728(1)
Basic Principles
728(1)
Instrumentation
729(2)
Practical Considerations and Applications
731(3)
Raman Spectroscopy
734(6)
Summary
734(1)
Basic Principles
735(1)
Instrumentation
735(1)
Practical Considerations and Applications
736(4)
Scanning Probe Microscopy
740(4)
Summary
740(1)
STM Principles and Instrumentation
740(1)
SFM Principles and Instrumentation
741(1)
Practical Considerations and Applications
742(2)
Scanning Electron Microscopy and Energy Dispersive X-ray Spectroscopy
744(6)
Summary
744(1)
Basic Principles
745(1)
Instrumentation
746(2)
Practical Considerations and Applications
748(2)
Confocal Microscopy
750(2)
Summary
750(1)
Basic Principles
750(1)
Instrumentation
750(1)
Practical Considerations and Applications
751(1)
Auger Electron Spectroscopy
752(14)
Summary
752(1)
Basic Principles
753(4)
Instrumentation
757(2)
Practical Considerations and Applications
759(7)
X-ray Photoelectron Spectroscopy
766(9)
Summary
766(1)
Basic Principles
766(3)
Instrumentation
769(1)
Practical Considerations and Applications
770(5)
Secondary Ion Mass Spectrometry
775(18)
Summary
775(1)
Basic Principles
776(2)
Instrumentation
778(4)
Practical Considerations and Applications
782(4)
References
786(4)
Exercises
790(3)
Index 793

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