Integrated Design and Manufacturing in Mechanical Engineering '98

by Batoz, Jean-Louis; Chedmail, Patrick; Cognet, Gerard; Fortin, Clement

• ISBN13: 9780792360247
• ISBN10: 0792360249
• Format: Hardcover
• Copyright: 1999-12-01
• Publisher: Kluwer Academic Pub

Summary

This book is devoted to the optimization of product design and manufacturing. It contains selected and carefully composed articles based on presentations given at the IDMME conference, held in Compiégne University of Technology, France, in 1998. The authors are all involved in cutting-edge research in their respective fields of specialization. The integration of manufacturing constraints and their optimization in the design process is becoming more and more widespread in the development of mechanical products or systems. There is a clear industrial need for these kinds of methodologies. Important - but still unsolved - problems are related to the definition of design processes, the choice of optimal manufacturing processes, and their integration through coherent methodologies in adapted environments. The main topics addressed in this book are: analysis and optimization of mechanical parts and products (computational structural mechanics, optimum design of structures, finite element solvers, computer-aided geometry, modeling and synthesis of mechanisms); analysis and optimization for fabrication and manufacturing systems (modeling of forming processes, modeling for control and measurement, tolerancing and assembly in manufacturing, off-line programming and optimal parameters for machining, robotics, welding); methodological aspects of integrated design and manufacturing (new methodologies for design with constraints, communication tools, training applications, computer-aided manufacturing). Apart from giving a thorough theoretical background, a very important theme is the relation between research and industrial applications. The book is of interest for engineers, researchers and PhD students who are involved in the optimization of design and manufacturing processes.

Table of Contents

Preface	xiii
Acknowledgements	xv
Introduction	xvii
Structural Analysis of Mechanical Parts	1	(74)
Helical buckling of an optical fibre composite cable introduced by pushing in a duct	3	(8)
H. Boulharts
L. Rivierre
J.L. Billoet
O. Polit
A. Pecot
J.L. Campion
Simulation and optimization of thermomechanical sollicitations	11	(8)
V. Bogard
Ph. Revel
Localization of collapse mechanisms for simplified vehicle crash simulation	19	(8)
D. Cornette
J.L. Thirion
E. Markiewicz
P. Drazetic
Y. Ravalard
Computational code for a simplified analysis of plate structures	27	(8)
Xio-Ling Deng
C. Hochard
G. Hubert
F. Lebouvier
Aircraft engine blades-casing contact study	35	(8)
Guilloteau
E. Arnoult
B. Peseux
M Berthillier
Design of a superconducting quadripole prototype: using substructuring to take contact into account	43	(8)
C. Blanze
L. Champaney
P. Vedrine
Theoretical and numerical study of a coupler for crashworthy design of a TGV power car	51	(8)
Jeong Seo Koo
Zhigiang Feng
M. Domaszewski
F. Renaudin
Global numerical model of automobile gearboxes	59	(8)
A. Bourdon
K. Yakhou
D. Play
Smart materials design: the Mechatronic approach	67	(8)
C. Delebarre
P. Blanquet
T. Demol
D. Coutellier
E. Delacourt
Computational Mechanics and Optimum Design of Structures	75	(66)
Machining optimization of quenched parts	77	(8)
A. Abisror
F. Congourdeau
G. Marin
J.M. Roelandt
N. Vallino
Optimization of a passive safety device by means of the response surface methodology	85	(8)
G. Belingardi
M. Avalle
Optimal design of mechanical components with genetic algorithms	93	(8)
L. Giraud
P. Lafon
Design of materials with specific elastic properties using shape optimization method	101	(8)
Shutian Liu
Yuanxian Gu
Gendong Cheng
Shape optimization and adaptativity of axisymmetrical shells undergoing geometric nonlinearities	109	(8)
H. Naceur
S. Triki
J.L. Batoz
C. Knopf-Lenoir
Topological optimization of shells with non uniform thickness	117	(8)
E. Pagnacco
J. E. Souza De Cursi
Non-deterministic methods for product/process analysis and robust design - the <possibilistic> approach	125	(8)
V. Braibant
F. Delcroix
A. Oudshoorn
C. Boyer
Design of an automatic topology/geometry optimization software	133	(8)
S. Beuzit
A. Habbal
Finite Element Solvers. Meshing Techniques Computer Aided Geometry	141	(74)
Intelligent objects for pre-processing in a mechanical finite element software	143	(8)
P. Bomme
Th. Zimmermann
A message passing paradigm for distributed design and simulation of mechanical systems	151	(8)
P. Breitkopf
Y. Escaig
FEM/CAD system architecture for shape optimization of 3D parts	159	(8)
A. Merrouche
C. Knopf-Lenoir
2D Mesh and geometric adaptations using an a priori model of mechanical behavior	167	(8)
Ph. Veron
L. Fine
F. Noel
J.C. Leon
On the automation of non-linear behavioral structural analysis. Guidance and quality control	175	(8)
J.P. Pelle
D. Ryckelynck
Computational geometry in the preprocessing of point clouds for surface modeling	183	(8)
Ruiz Oscar
Posada Jorge
Polyhedron partitioning dedicated to a hierarchical meshing technique	191	(8)
F. Maza
F. Noel
J.C. Leon
F. Sillion
A declarative approach for geometry and topology: a new paradigme for CAD-CAM systems	199	(8)
A. Clement
A. Riviere
Ph. Serre
Piecewise cubic interpolation for reverse engineering	207	(8)
G. Prades
J.L. Caenen
Y. Mineur
J.M. Castelain
Modeling and Synthesis of Mechanisms	215	(58)
Component mode synthesis in the design and the optimisation of mechatronic systems	217	(8)
P. De Fonseca
H. Van Brussel
P. Sas
The kinematics design of a 3-dof hybrid manipulator	225	(8)
D. Chablat
Ph. Wenger
J. Angeles
Geometric synthesis of manipulators under kinematic constraints	233	(8)
S. Guerry
B. Ouezdou
S. Regnier
A cooperative approach in mechanism design	241	(8)
P. Chedmail
T. Damay
B. Yannou
Study of complex tackles: lifting systems with pulleys and cables	249	(8)
A. Billerey
P. Clozel
D. Constant
Application of a fuzzy logic ordering method to preliminary mechanism design	257	(8)
J.C. Fauroux
C. Sanchez
M. Sartor
C. Martins
RVS : a robot visualization software package	265	(8)
J. Darcovitch
J. Angeles
P. Montagnier
Chu-Jen Wu
Analysis and Optimization of Material Forming Processes	273	(66)
Clinch joining modeling with the static explicit method and remeshing	275	(8)
V. Hamel
J.M. Roelandt
J.N. Gacel
F. Schmit
Theoretical and practical aspects in modeling of the metal powder compaction process	283	(8)
A. Gakwaya
H. Chtourou
M. Guillot
Study and evaluation of different formulations of the optimization problem applied to the stamping process	291	(8)
J. Pavie
E. Di Pasquale
S. Ben Chaabane
V. Braibant
Design optimization of metal forming processes	299	(8)
O. Ghouati
J.C. Gelin
Modeling and blank optimum design of thin car panels obtained by sheet metal forming	307	(8)
Y.Q. Guo
H. Naceur
J.L. Batoz
C. Knopf-Lenoir
O. Barlet
F. Mercier
S. Bouabdalah
Shape and thickness optimization of an aeronautical structure manufactured using age creep forming process	315	(8)
J.P. Bourdin
J.P. Bonnafe
J. Delmotte
E. Grosjean
J.M. Roelandt
Two, component finite element model for the simulation of shaping of prepreg woven fabric	323	(8)
A. Cherouat
J.L. Billoet
S. Belhous
A sensitivity analysis for the spring back of the arched tubes	331	(8)
J.C. Dieni
P. Patou
H. Shakourzadeh
V. Braibant
Modeling For Control And Measurement Tolerancing and Assembly in Manufacturing	339	(74)
Influence of the Machine-Tool defects on the formation of the residual defects on a surface: application to turning	341	(8)
A. Gouskov
S. Tichkiewitch
Certification of free-form machining: a comprehensive approach from CAD/CAM to measurement	349	(8)
D. Feautrier
F. Thiebaut
G. Timon
C. Lartigue
Nominal and actual geometry explicit declaration Application to dimensional inspection	357	(8)
C. Cubeles-Valade
A. Riviere
Adaptative digitization of mechanical parts	365	(8)
F. Bennis
F. Daniel
Geometric tolerance transfer for manufacturing by an algebraic method	373	(8)
F. Bennis
L. Pino
C. Fortin
Modeling dispersions affecting pre-defined functional requirements of mechanical assemblies using jacobian transforms	381	(8)
L. Laperriere
Ph. Lafond
Toward a computer aided tolerancing system for parts and mechanisms	389	(8)
E. Ballot
F. Thiebaut
P. Bourdet
Interactions between tolerancing and structural analysis views in design processes	397	(8)
S. Samper
M. Giordano
Fixturing effects on workpiece quality in milling	405	(8)
A D'Acunto
J. Lebrun
P. Martin
M. Gueury
Off Line Programming and Optimal Parameters For Machining, Welding and Robotics	413	(66)
Subassemblies detection with genetic algorithms	415	(8)
P. De Lit
E. Falkenauer
A. Delchambre
Tool path correction on a numerically controlled machine-tool by characterisation of scattering in relation to type of machining	423	(8)
G. Dessein
J.M. Redonnet
P. Lagarrigue
W. Rubio
A ring-shaped mechanical assembly line optimized by a genetic algorithm	431	(8)
F. Fontanili
A. Vincent
T. Soriano
R. Ponsonnet
Side milling of ruled surfaces-optimum tool radius determination and milling cutter positioning	439	(8)
J.M. Redonnet
G. Dessein
W. Rubio
P. Lagarrigue
Optimization of end-mill roughing operation sequence	447	(8)
F. Villeneuve
A model for the optimization of the relation between product means and product	455	(8)
Tassel F. Villeneuve
O. Legoff
Optimal mill positioning in five axis machining on free form surfaces Application at roughing path of moulds	463	(8)
W. Rubio
J.M. Redonnet
G. Dessein
P. Lagarrigue
Avoiding the need for deburring by analyzing burr formation during product design	471	(8)
L. Blondaz
D. Brissaud
D. Dornfeld
Integrated Design Methodology and Applications. Design and Communications	479	(114)
Engineering design: management of information and uncertainty	481	(8)
C.A. Mcmahon
Towards a need satisfaction oriented computer aided design	489	(8)
F. Limayem
B. Yannou
Aided design of brass musical instruments	497	(8)
J.F. Petiot
J. Gilbert
Environmentally-conscious design and materials selection	505	(8)
Ulrike G.K. Wegst
M. F. Ashby
Design knowledge representation for constrained-based design in CAD systems	513	(8)
C. Lenguin
P.A. Yvars
CONCAD Bridging: Managing the integration of technical solutions in a modularized product concept	521	(8)
M.W. Lange
Mechanical models management in engineering design	529	(8)
N. Troussier
F. Pourroy
M. Tollenaere
B. Trebucq
Proposal to control the systems design process Application to manufactured products	537	(8)
Ph. Girard. B. Eynard
G. Doumeingts
Integrated design of mechanical systems by a concurrent engineering approach	545	(8)
P. Ray
M. Nigrowsky
G. Gogu
C. Demarquilly
A. Mallon
Contribution to a multi-views, multi-representations design framework applied to a preliminary design phase	553	(8)
J.C. Leon
Proposal of a functional model of logistics for spare parts preservation	561	(8)
N. Baud
M. Mekhilef
J.C. Bocquet
A generic model for know-how capitalization	569	(8)
J. Le Cardinal
Web-based product information visualization through VRML code generation	577	(8)
Yoonho Seo
Collaborative design in education : the TAXIA project	585	(8)
B. Ramond
Integrated Manufacturing Methodology and Applications	593	(58)
A fast and reliable cost-estimation tool for hot-forged parts	595	(8)
M. Berlioz. Ph. Marin
S. Tichkiewitch
Cost-based ranking for manufacturing process selection	603	(8)
A. Esawi
M. Ashby
Analytical study of multi-agent oriented manufacturing design	611	(8)
V. Patriti
K. Schafer
P. Charpentier
P. Martin
Dynamic representation of a manufacturing process	619	(8)
B. Anselmetti
A. Toumine
Extensions of object formalism for representing the dynamics Application to the integration of viewpoints in the design of a production system	627	(8)
M. Bigand
D. Corbeel
D. Ndiaye
J.P. Bourey
Multidimensional taguchi's model with dependent variables in quality system	635	(8)
C. Tarcolea
G. Dragoi
D. Draghicescu
S. Tichkiewitch
An approach to integrate safety at the design stage of numerically controlled woodworking machines	643	(8)
D. Jouffroy
S. Demor
J. Ciccotelli
P. Martin
Virtual manufacturing : set up of a cooperative work in manufacturing	651
Ph. Depince
H. Thomas
B. Furet
Y. Graton
N. Rafii