Manual Drive Trains and Axles

by Birch, Tom

• ISBN13: 9780130339669
• ISBN10: 0130339660
• Edition: 3rd
• Format: Paperback
• Copyright: 2002-01-01
• Publisher: PRENTICE HALL

Summary

Covers every aspect of the ASE certification program with greater detail than most texts. Explains the technical aspects of modern drivetrains as used in cars, light trucks, and utility vehicles. Softcover.

Table of Contents

Introduction	1	(20)
Learning Objectives	1	(1)
Introduction	1	(1)
Torque	2	(1)
Torque Multiplication	3	(2)
Gear Types	5	(2)
Gear Ratios	7	(2)
Tractive Effort	9	(3)
Standard Transmissions	12	(1)
Automatic Transmissions and Torque Converters	12	(1)
Continuously Variable Transmissions	13	(1)
Transaxles	14	(2)
Driveshafts	16	(1)
Drive Axles	17	(1)
Four-Wheel Drive	17	(4)
Review Questions	20	(1)
Clutch Theory	21	(28)
Learning Objectives	21	(1)
Introduction	21	(1)
Clutch Discs	22	(4)
Pressure Plate Assemblies	26	(8)
Release Bearings	34	(1)
Pilot Bearings	35	(2)
Clutch Linkage	37	(4)
Other Types of Clutches	41	(5)
Dual Mass Flywheel	46	(3)
Review Questions	47	(2)
Clutch Service	49	(34)
Learning Objectives	49	(1)
Introduction	49	(1)
Clutch Service	49	(1)
Problem Diagnosis	50	(8)
Clutch Replacement	58	(19)
Hydraulic System Repair	77	(6)
Review Questions	81	(2)
Transmission Theory	83	(32)
Learning Objectives	83	(1)
Introduction	83	(1)
Construction	83	(2)
Gear Ratios	85	(1)
Reverse	85	(1)
Synchronizers	86	(3)
Power Flows	89	(1)
Four-Speed Transmissions	89	(5)
Five-Speed Transmissions	94	(2)
Six-Speed Transmissions	96	(1)
Transmission Torque Capacity	96	(1)
Shift Mechanisms	96	(5)
Gear Lubrication	101	(2)
Transmission Lubrication	103	(1)
Design Features	104	(7)
Overdrive Units	111	(1)
Auxiliary Transmissions	112	(3)
Review Questions	114	(1)
Transaxle Theory	115	(18)
Learning Objectives	115	(1)
Introduction	115	(1)
Construction	115	(1)
Power Flow	116	(1)
Final Drive and Differential	116	(8)
Five-Speed Transaxles	124	(1)
Lengthwise Transaxles	125	(1)
Shift Mechanism	125	(1)
Lubrication	126	(1)
Design Features	127	(6)
Review Questions	131	(2)
Transaxle/Transmission Service	133	(64)
Learning Objectives	133	(1)
Introduction	133	(1)
Transaxle/Transmission In-Car Service	133	(4)
Problem Diagnosis	137	(5)
Transaxle/Transmission Removal	142	(3)
Transaxle/Transmission Overhaul	145	(52)
Review Questions	195	(2)
Driveshaft and Universal Joint Theory	197	(16)
Learning Objectives	197	(1)
Introduction	197	(1)
Universal Joints	198	(5)
Constant Velocity U-Joints	203	(2)
RWD Driveshafts	205	(2)
FWD Driveshafts	207	(3)
Grease and Other Lubricants	210	(3)
Review Questions	212	(1)
Driveshaft and Universal Joint Service	213	(50)
Learning Objectives	213	(1)
Introduction	213	(1)
Driveline Lubrication	213	(2)
Problem Diagnosis	215	(13)
Driveshaft Removal and Replacement	228	(9)
Driveshaft Service	237	(26)
Review Questions	260	(3)
Drive Axles	263	(26)
Learning Objectives	263	(1)
Introduction	263	(1)
Ring and Pinion Gears	263	(10)
Differential	273	(8)
Axle Shafts	281	(1)
Lubrication	281	(3)
Independent Rear Suspension	284	(1)
Axle Identification	284	(5)
Review Questions	287	(2)
Drive Axle Service	289	(60)
Learning Objectives	289	(1)
Introduction	289	(1)
Gear Oil Checks	289	(2)
Problem Diagnosis	291	(8)
Axle Shaft Removal and Service	299	(13)
Carrier Removal and Replacement	312	(1)
Carrier Overhaul	312	(37)
Review Questions	347	(2)
Four-Wheel Drive Theory	349	(14)
Learning Objectives	349	(1)
Introduction	349	(1)
Transfer Cases	349	(5)
Front Drive Axles	354	(9)
Review Questions	362	(1)
4WD Service	363	(18)
Learning Objectives	363	(1)
Introduction	363	(1)
Gear Oil Checks	363	(1)
Problem Diagnosis	364	(2)
In-Car Service	366	(7)
Transfer Case Removal and Replacement	373	(1)
Transfer Case Overhaul	374	(7)
Review Questions	379	(2)
Electrical/Electronic Drivetrain Theory and Service	381	(26)
Learning Objectives	381	(1)
Introduction	381	(1)
Electrical/Electronic Basics	381	(6)
Basic Electronics	387	(1)
Electrical Circuit Problems	388	(1)
Measuring Electrical Values	389	(10)
Electrical System Repair	399	(5)
Vacuum Controls	404	(3)
Review Questions	406	(1)
Extraduty and High-Performance Drivetrains	407	(32)
Introduction	407	(1)
Race Car Drivetrain Design Factors	407	(2)
Clutches	409	(9)
Transmissions	418	(8)
Driveshafts	426	(1)
Drive Axles	427	(9)
Conclusion	436	(3)
Appendix 1 ASE Certification	439	(4)
Appendix 2 Lubrication Guide	443	(2)
Appendix 3 English-Metric-English Conversion Table	445	(2)
Appendix 4 Bolt Torque Tightening Chart	447	(2)
Glossary	449	(4)
Index	453