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9781606501870

Characterization of Integrated Circuit Packaging Materials

by ;
  • ISBN13:

    9781606501870

  • ISBN10:

    1606501879

  • Edition: Revised
  • Format: Hardcover
  • Copyright: 2009-12-01
  • Publisher: Momentum Pr

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Summary

With a particular emphasis on fabrication quality control, this volume in the Materials Characterization series focuses on characterization techniques used for critical junctures in package design like mold comTPund adhesion and strength, mechanical stress, moisture sensitivity, solderability of IC comTPnents, and interconnect systems.

Table of Contents

Forewordp. xi
Preface to the Reissue of the Materials Characterization Seriesp. xiii
Preface to Seriesp. xiv
Preface to the Reissue of Integrated Circuit Packaging Materialsp. xv
Prefacep. xvi
Contributorsp. xix
IC Package Reliability Testing
Introductionp. 1
In-Process Quality Measurementsp. 2
Wire Bond Qualityp. 3
Die Attach Qualityp. 4
Other Process Control Measurementsp. 8
Package-Oriented Reliability Testing of Finished Devices: Moisture Testingp. 10
Failure Analysis of Moisture-Related Failuresp. 11
Root Causes of Corrosion Failuresp. 12
Package-Oriented Reliability Testing of Finished Devices: Thermal Cycle Testingp. 14
Bond Failures: Bond Pad Contaminationp. 16
Intermetallic Formation and Other Elements of Bond Formationp. 18
Reliability Test Preconditioning: A New Directionp. 23
Summaryp. 25
Mold Compound Adhesion and Strength
Introductionp. 27
Thermodynamic Consideration of Adhesionp. 28
Work of Adhesionp. 28
The Work of Adhesion from Contact Angle Measurementsp. 30
Work of Adhesion in the Presence of Moisture and Lubricantsp. 30
Adhesive Strength for Various Mold Compound Typesp. 31
Adhesive Strength Measurementsp. 31
Mold Compound Typesp. 31
Adhesive Strength of Various Mold Compoundsp. 32
Various Factors Which Influence Adhesion Strengthp. 33
Effects of Lead Frame Oxidesp. 34
Effects of Different Lead Frame Materialsp. 38
Effects of Adhesion Promotersp. 40
Effects of Various Mold Release and Processing Aidsp. 41
Effects of Mold Compound Rheologyp. 42
Role of Adhesion in Surface Mount Operationsp. 43
Moisture Absorption and Its Effect on Adhesionp. 45
Package Delamination and Cracking in VPR and SDIPp. 45
Role of Adhesion in Package Reliabilityp. 48
Metal Line Movementp. 48
Highly Accelerated Stress Test (HAST)p. 49
Physical Characterization of Mold Compoundsp. 49
Physical Properties of Various Mold Compoundsp. 49
Cure Kineticsp. 51
Outlook for Future Mold Compoundsp. 53
Summaryp. 54
Mechanical Stress in IC Packages
Introductionp. 57
Stress and Strain Relations: An Overviewp. 58
Stress Generation in IC Packagesp. 61
Tools for Stress Determination in IC Packagesp. 63
Finite Element Analysisp. 64
Strain Gauges for Stress Analysisp. 64
Moire Interferometryp. 64
Indirect Stress Determinationp. 64
Application of Techniques to IC Packaging Problemsp. 64
Eutectic Die Attachp. 65
Passivation Damage at Chip Cornersp. 66
Ball Bond Stressesp. 68
Solder Reflow Damagep. 69
Tape Automated Bonding Inner Lead Stressesp. 72
Filler Particle-Induced Damagep. 73
Mechanical Warpagep. 73
Mechanical Damagep. 74
Parametric Shifts Related to Package Stressesp. 74
Solder Joint Stress and the Coffin-Manson Relationp. 75
Summaryp. 76
Moisture Sensitivity and Delamination
Introductionp. 79
Moisture/Reflow Sensitivity Evaluationsp. 81
Moisture Sensitivity Classificationp. 81
Moisture Absorption: Preconditioningp. 83
Solder Reflow Damagep. 85
Impact on Temperature-Cycle Performancep. 91
Impact on THB Performancep. 92
Moisture Desorption: Bake-Outp. 93
Summaryp. 94
Thermal Management
Introductionp. 97
IC Package Thermal Characteristicsp. 99
Factors Affecting Package Thermal Resistancep. 105
Package Designp. 105
Package Material Thermal Conductivityp. 107
Die Attach Materialp. 111
Package Size and Die Size Effectsp. 111
Package Defectsp. 112
PCB Effect on Thermal Performancep. 113
The Effect of Neighboring Componentsp. 114
Heat Finsp. 115
Thermal Design Challenges of Multi-Chip Modulesp. 115
Summaryp. 116
Electrical Performance of IC Packages
Introductionp. 121
Designing for Performancep. 123
Electrical Models for Packages and Interconnectsp. 125
Low Frequency Modelsp. 125
Propagation Delay and Packagingp. 127
Clock Frequency, Bandwidth, and Rise Timep. 127
Propagation Delayp. 128
RC Delayp. 128
Time of Flightp. 128
Switching Noisep. 130
Signal Integrityp. 134
Crosstalkp. 135
Materials and Design Trends for High-Performance Packagingp. 138
Summaryp. 143
Solderability of Integrated Circuits
Introductionp. 145
Electronic Soldering Basicsp. 146
Soldering Definitionsp. 146
Solder Joints for Electronic Packagesp. 147
Solderability Defect Classificationsp. 147
IC Package Designs, Materials, and Solderability Test Methodsp. 148
Through-Hole Package Designs and Materialsp. 148
Surface Mount Package Designs and Materialsp. 150
Tape Automated Bonding Package Design and Materialsp. 152
IC Solderability Defectsp. 152
Through-Hole Solderability Problemsp. 152
SMT Solder Electroplating Process Defectsp. 155
SMT Lead Finish Defectsp. 158
SMT Solderability Problems Due to Mechanical Damagep. 159
TAB Solderability Problemsp. 161
Solderability of IC Packages to PCBsp. 162
Printed Circuit Boardsp. 162
Electronic Solders, Fluxes, and Pastesp. 163
Summaryp. 165
Hermeticity and Joining in Ceramic IC Packages
Introductionp. 167
Materials for Hermetic IC Packagingp. 169
Hermeticity Testing-Historyp. 173
Theory of Hermeticity Testingp. 174
Gross-Leak Testing Methodologyp. 177
Hermeticity Failure Analysisp. 178
Alternatives to Hermetic Packagingp. 182
Summaryp. 183
Advanced Interconnect Technology
Introductionp. 187
MCM Technology Classificationsp. 188
MCM Materials Selectionp. 190
Substrate Materials and Designp. 191
Polyimide Dielectricsp. 194
Test Substratesp. 195
Power Densityp. 196
Die Mounting and Stressp. 198
Die Bond Adhesive Strengthp. 199
Flip-Chip Technologyp. 200
Die Interconnectionp. 201
Wire Bond Technologyp. 201
Bond Optimizationp. 203
MCM Packagesp. 204
Substrate-Based Packagesp. 204
Summaryp. 205
Technique Summaries
Acoustic Microscopy (C-AM)p. 209
Atomic Absorption Spectrometry (AAS)p. 213
Auger Electron Spectroscopy (AES)p. 214
Ceramic Plate Test (CPT) for Evaluating Solderability of IC Devicesp. 215
Coulometric Method for Solderability Evaluationp. 218
Decapsulation Techniquesp. 222
Differential Scanning Calorimetry (DSC)p. 225
Dynamic Mechanical Analysisp. 227
Dynamic Secondary Ion Mass Spectrometry (Dynamic SIMS)p. 229
Electron Probe X-Ray Microanalysis (EPMA)p. 230
Energy-Dispersive X-Ray Spectroscopy (EDS)p. 231
Finite Element Analysis (FEA)p. 232
Fourier Transform Infrared Spectroscopy (FTIR)p. 235
Inductively Coupled Plasma Mass Spectrometry (ICPMS)p. 236
Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES)p. 237
In Situ Strain Gaugesp. 238
Ion Chromatographyp. 240
Mechanical Testing in IC Packagingp. 243
Scanning Electron Microscopy (SEM)p. 247
Scanning Tunneling Microscopy (STM) and Scanning Force Microscopy (SFM)p. 248
Static Secondary Ion Mass Spectrometry (Static SIMS)p. 249
Thermogravimetric Analysis (TGA)p. 250
Thermomechanical Analysis (TMA)p. 252
Torsional Braid Analysis (TBA)p. 255
Wetting Balance Method to Evaluate the Solderability of IC Devicesp. 258
X-Ray Laminographyp. 260
X-Ray Photoelectron Spectroscopy (XPS)p. 263
X-Ray Radiographic Inspectionp. 264
Indexp. 267
Table of Contents provided by Ingram. All Rights Reserved.

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