Accompany Industrial Maintenance

by Brumbach, Michael E.; Clade, Jeffrey A.

• ISBN13: 9780766826984
• ISBN10: 0766826988
• Edition: Workbook
• Format: Paperback
• Copyright: 2003-09-18
• Publisher: Delmar Cengage Learning

Summary

Workbook to accompany the text, Industrial Maintenance, c2004. Softcover. DLC: Industrial equipment--Maintenance and repair.

Table of Contents

Section 1 General Knowledge	1	(90)
Safety	1	(14)
Worksheet 1--1 Electrical Safety	1	(4)
Worksheet 1--2 NFPA Standard 704	5	(2)
Worksheet 1--3 Personal Protective Equipment	7	(2)
Worksheet 1--4 Fire Safety---Part 1	9	(2)
Worksheet 1--5 Fire Safety---Part 2	11	(2)
Worksheet 1--6 Proper Fire Extinguisher Use	13	(2)
Tools	15	(12)
Worksheet 2--1 Hand Tools: Wrenches	15	(2)
Worksheet 2--2 Hand Tools: Screwdrivers	17	(2)
Worksheet 2--3 Hand Tools: Pliers	19	(2)
Worksheet 2--4 Hand Tools: Hammers	21	(2)
Worksheet 2--5 Hand Tools: Hacksaws	23	(2)
Worksheet 2--6 Hand Tools: Power Tools	25	(2)
Fasteners	27	(24)
Worksheet 3--1 Fasteners: Thread Construction---Part 1	27	(2)
Worksheet 3--2 Fasteners: Thread Construction---Part 2	29	(2)
Worksheet 3--3 Fasteners: Thread Series	31	(2)
Worksheet 3--4 Fasteners: Thread Diameter	33	(2)
Worksheet 3--5 Fasteners: Thread Class---Part 1	35	(2)
Worksheet 3--6 Fasteners: Thread Class---Part 2	37	(2)
Worksheet 3--7 Fasteners: Taps And Dies---Part 1	39	(2)
Worksheet 3--8 Fasteners: Taps And Dies---Part 2	41	(2)
Worksheet 3--9 Fasteners: Fastener Types	43	(2)
Worksheet 3--10 Fasteners: Fastener Grades	45	(4)
Worksheet 3--11 Fasteners: Retaining Ring Fasteners	49	(2)
Industrial Print Reading	51	(40)
Worksheet 4--1 Mechanical Drawings: Dimensional	51	(2)
Worksheet 4--2 Mechanical Drawings: Schematic---Part 1	53	(2)
Worksheet 4--3 Mechanical Drawings: Schematic---Part 2	55	(2)
Worksheet 4--4 Mechanical Drawings: Schematic---Part 3	57	(2)
Worksheet 4--5 Mechanical Drawings: Schematic---Part 4	59	(2)
Worksheet 4--6 Electrical Symbols	61	(8)
Worksheet 4--7 Single-Line Drawings	69	(2)
Worksheet 4--8 Pictorial Diagrams	71	(4)
Worksheet 4--9 Schematic Diagrams	75	(4)
Worksheet 4--10 Ladder Diagrams	79	(4)
Worksheet 4--11 Welding Symbols---Part 1	83	(2)
Worksheet 4--12 Welding Symbols---Part 2	85	(2)
Worksheet 4--13 Welding Symbols---Part 3	87	(2)
Worksheet 4--14 Welding Drawings	89	(2)
Section 2 Mechanical Knowledge	91	(184)
Mechanical Power Transmission	91	(46)
Worksheet 5--1 Flat Belts	91	(2)
Worksheet 5--2 V-Belts: Power Transmission	93	(2)
Worksheet 5--3 V-Belts: Belt Deflection	95	(2)
Worksheet 5--4 V-Belts: Belt Selection	97	(2)
Worksheet 5--5 V-Belts: Double V-Belt Selection	99	(2)
Worksheet 5--6 V-Belts: V-Belt Pitch Length	101	(2)
Worksheet 5--7 Positive-Drive Belts: Pitch	103	(2)
Worksheet 5--8 Positive-Drive Belts: Selection	105	(2)
Worksheet 5--9 Roller Chain Components	107	(2)
Worksheet 5--10 Roller Chain Identification	109	(2)
Worksheet 5--11 Sprockets	111	(2)
Worksheet 5--12 Gears and Gearboxes: Pitch Circle	113	(2)
Worksheet 5--13 Gears and Gearboxes: Pitch Line	115	(2)
Worksheet 5--14 Gears and Gearboxes: Pitch Diameter	117	(2)
Worksheet 5--15 Gears and Gearboxes: Circular Pitch	119	(2)
Worksheet 5--16 Gears and Gearboxes: Diametral Pitch	121	(2)
Worksheet 5--17 Gears and Gearboxes: Gear Ratio	123	(2)
Worksheet 5--18 Gears and Gearboxes: Gear Types	125	(2)
Worksheet 5--19 Pulley Speed Calculations	127	(2)
Worksheet 5--20 Pitch Diameter Calculations	129	(2)
Worksheet 5--21 Speed Calculations: Ratio	131	(2)
Worksheet 5--22 Speed Calculations: Gears	133	(2)
Worksheet 5--23 Gear Rotation	135	(2)
Bearings	137	(16)
Worksheet 6--1 Bearing Loads	137	(2)
Worksheet 6--2 Bearing Construction	139	(2)
Worksheet 6--3 Bearing Series	141	(2)
Worksheet 6--4 Bearing Type---Part 1	143	(2)
Worksheet 6--5 Bearing Type---Part 2	145	(2)
Worksheet 6--6 Bearing Type---Part 3	147	(2)
Worksheet 6--7 Bearing Type: Part 4	149	(2)
Worksheet 6--8 Bearing Failure	151	(2)
Coupled Shaft Alignment	153	(24)
Worksheet 7--1 Pulley And Sprocket Alignment	153	(2)
Worksheet 7--2 Coupling Alignment: Coupling Flange	155	(2)
Worksheet 7--3 Coupling Alignment: Shims	157	(2)
Worksheet 7--4 Coupling Alignment: Soft Foot	159	(2)
Worksheet 7--5 Coupling Alignment: Horizontal/Vertical	161	(2)
Worksheet 7--6 Coupling Alignment: Misalignments	163	(2)
Worksheet 7--7 Coupling Alignment: Total Indicator Reading	165	(2)
Worksheet 7--8 Dial Indicator Readings	167	(2)
Worksheet 7--9 Coupling Shaft Alignment Methods	169	(2)
Worksheet 7--10 Coupling Shaft Alignment	171	(2)
Worksheet 7--11 Shim Calculation: Dial Indicator Method---Part 1	173	(2)
Worksheet 7--12 Shim Calculation: Dial Indicator Method---Part 2	175	(2)
Lubrication	177	(2)
Worksheet 8--1 Lubrication	177	(2)
Seals and Packing	179	(12)
Worksheet 9--1 Packing Material	179	(2)
Worksheet 9--2 Types of Packing Material	181	(2)
Worksheet 9--3 Stuffing Box Seal---Part 1	183	(2)
Worksheet 9--4 Stuffing Box Seal---Part 2	185	(2)
Worksheet 9--5 Mechanical Seals	187	(2)
Worksheet 9--6 Radial Lip Seals	189	(2)
Pumps and Compressors	191	(12)
Worksheet 10--1 Pump Types	191	(2)
Worksheet 10--2 Piston Pumps	193	(2)
Worksheet 10--3 Volumetric Efficiency	195	(2)
Worksheet 10--4 Delivery Capability of a Pump	197	(2)
Worksheet 10--5 Power Calculations	199	(2)
Worksheet 10--6 Horsepower Calculations	201	(2)
Fluid Power	203	(28)
Worksheet 11--1 Units of Measurement	203	(2)
Worksheet 11--2 Static Head Pressure	205	(2)
Worksheet 11--3 Hydraulic Pressure	207	(2)
Worksheet 11--4 Force, Pressure, and Area	209	(2)
Worksheet 11--5 Fluid Conditioners	211	(2)
Worksheet 11--6 Vacuum	213	(2)
Worksheet 11--7 Directional Control Valves	215	(2)
Worksheet 11--8 Valves	217	(2)
Worksheet 11--9 Single Actuators	219	(2)
Worksheet 11--10 Ansi Symbols	221	(2)
Worksheet 11--11 Ansi Symbol Placement	223	(2)
Worksheet 11--12 Ansi Symbol Recognition	225	(2)
Worksheet 11--13 Cylinders	227	(2)
Worksheet 11--14 Circuit Interpretation	229	(2)
Piping Systems	231	(44)
Worksheet 12--1 Piping Tools	231	(2)
Worksheet 12--2 Thread Length	233	(2)
Worksheet 12--3 Moisture Collection (Gas Piping)	235	(2)
Worksheet 12--4 Gas Piping Support	237	(2)
Worksheet 12--5 Waste Disposal	239	(2)
Worksheet 12--6 Drainpipe Angle	241	(2)
Worksheet 12--7 Drainpipe Support	243	(2)
Worksheet 12--8 Plastic Piping	245	(2)
Worksheet 12--9 Water Supply Systems: Copper Piping	247	(2)
Worksheet 12--10 Cast Iron	249	(2)
Worksheet 12--11 Water Supply Systems: Fitting Specifications	251	(2)
Worksheet 12--12 Fitting Types: Branches	253	(2)
Worksheet 12--13 Fitting Applications	255	(2)
Worksheet 12--14 Drawing Types	257	(2)
Worksheet 12--15 Piping Sketches---Part 1	259	(2)
Worksheet 12--16 Piping Sketches---Part 2	261	(2)
Worksheet 12--17 Piping Sketches---Part 3	263	(2)
Worksheet 12--18 Piping Sketches---Part 4	265	(2)
Worksheet 12--19 Piping Sketches---Part 5	267	(2)
Worksheet 12--20 Piping Sketches---Part 6	269	(2)
Worksheet 12--21 Fitting Allowance	271	(2)
Worksheet 12--22 Pipe Connection Methods	273	(2)
Section 3 Electrical Knowledge	275	(264)
Electrical Fundamentals	275	(22)
Worksheet 13--1 Atomic Structure	275	(2)
Worksheet 13--2 Resistor Color Code---Part 1	277	(2)
Worksheet 13--3 Resistor Color Code---Part 2	279	(2)
Worksheet 13--4 Ohm's Law: Finding Current	281	(2)
Worksheet 13--5 Ohm's Law: Finding Voltage	283	(2)
Worksheet 13--6 Ohm's Law: Finding Resistance	285	(2)
Worksheet 13--7 Power Law: Finding Power	287	(2)
Worksheet 13--8 Applying Ohm's Law---Part 1	289	(2)
Worksheet 13--9 Applying Ohm's Law---Part 2	291	(2)
Worksheet 13--10 Applying Ohm's Law---Part 3	293	(2)
Worksheet 13--11 Applying Power Law	295	(2)
Test Equipment	297	(20)
Worksheet 14--1 Digital Multimeter: Measuring Current	297	(4)
Worksheet 14--2 Digital Multimeter: Measuring Voltage	301	(4)
Worksheet 14--3 Digital Multimeter: Measuring Resistance	305	(4)
Worksheet 14--4 Oscilloscope: Measuring Voltage	309	(4)
Worksheet 14--5 Oscilloscope: Measuring Frequency	313	(4)
Basic Resistive Electrical Circuits	317	(24)
Worksheet 15--1 Series Circuits---Part 1	317	(4)
Worksheet 15--2 Series Circuits---Part 2	321	(2)
Worksheet 15--3 Series Circuits---Part 3	323	(2)
Worksheet 15--4 Parallel Circuits---Part 1	325	(4)
Worksheet 15--5 Parallel Circuits---Part 2	329	(2)
Worksheet 15--6 Parallel Circuits---Part 3	331	(2)
Worksheet 15--7 Combination Circuits---Part 1	333	(4)
Worksheet 15--8 Combination Circuits---Part 2	337	(2)
Worksheet 15--9 Combination Circuits---Part 3	339	(2)
Reactive Circuits and Power Factor	341	(16)
Worksheet 16--1 R-L Series Circuits	341	(2)
Worksheet 16--2 R-L Parallel Circuits	343	(2)
Worksheet 16--3 R-C Series Circuits	345	(2)
Worksheet 16--4 R-C Parallel Circuits	347	(2)
Worksheet 16--5 R-L-C Series Circuits	349	(2)
Worksheet 16--6 R-L-C Parallel Circuits	351	(2)
Worksheet 16--7 Power Factor Correction	353	(2)
Worksheet 16--8 Three-Phase Power Factor Correction	355	(2)
Wiring Methods	357	(8)
Worksheet 17--1 Conductor Sizing	357	(2)
Worksheet 17--2 Conductor Color Code	359	(2)
Worksheet 17--3 Raceway Sizing	361	(4)
Transformers	365	(10)
Worksheet 18--1 Transformers	365	(2)
Worksheet 18--2 Transformer Calculations	367	(2)
Worksheet 18--3 Transformer Connections	369	(2)
Worksheet 18--4 Three-Phase Transformers	371	(2)
Worksheet 18--5 Consumer Distribution System	373	(2)
Electrical Machinery	375	(30)
Worksheet 19--1 DC Generators	375	(6)
Worksheet 19--2 DC Motors	381	(8)
Worksheet 19--3 Three-Phase Motors	389	(6)
Worksheet 19--4 Single-Phase Motors	395	(10)
Input/Output Devices	405	(6)
Worksheet 20--1 Input Devices: Manual	405	(2)
Worksheet 20--2 Input Devices: Automatic	407	(2)
Worksheet 20--3 Output Devices	409	(2)
Motor Control Circuits	411	(26)
Worksheet 21--1 Two-Wire Controls	411	(4)
Worksheet 21--2 Three-Wire Controls	415	(2)
Worksheet 21--3 Multiple Start/Stop Stations	417	(2)
Worksheet 21--4 Forward / Reverse Controls	419	(2)
Worksheet 21--5 Speed Control	421	(2)
Worksheet 21--6 Jog Control	423	(2)
Worksheet 21--7 Hand-Off-Automatic Control	425	(2)
Worksheet 21--8 Multiple Motor Starter Control	427	(2)
Worksheet 21--9 Sequential Starting Control	429	(2)
Worksheet 21--10 Various Starting Methods	431	(4)
Worksheet 21--11 Braking	435	(2)
Basic Industrial Electronics	437	(32)
Worksheet 22--1 Basic Industrial Electronics	437	(2)
Worksheet 22--2 Testing Electronic Devices: Diodes	439	(2)
Worksheet 22--3 Testing Electronic Devices: Transistors	441	(4)
Worksheet 22--4 Testing Electronic Devices: JFET	445	(4)
Worksheet 22--5 Testing Electronic Devices: UJT	449	(4)
Worksheet 22--6 Testing Electronic Devices: SCR	453	(2)
Worksheet 22--7 Testing Electronic Devices: Diac	455	(2)
Worksheet 22--8 Testing Electronic Devices: Triac	457	(2)
Worksheet 22--9 The 555 Timer	459	(2)
Worksheet 22--10 Operational Amplifiers	461	(2)
Worksheet 22--11 Op-Amp Circuits	463	(2)
Worksheet 22--12 Digital Logic Gates	465	(2)
Worksheet 22--13 Truth Tables	467	(2)
Electronic Variable Speed Drives	469	(16)
Worksheet 23--1 Switching Amplifier Field Current Controller	469	(2)
Worksheet 23--2 Switching Amplifier Field Current Controller: Waveforms	471	(2)
Worksheet 23--3 SCR Armature Voltage Controller	473	(2)
Worksheet 23--4 SCR Armature Voltage Controller: Waveforms	475	(2)
Worksheet 23--5 Choppers	477	(2)
Worksheet 23--6 Four Quadrants of Motor Operation	479	(2)
Worksheet 23--7 Variable Voltage Inverter	481	(2)
Worksheet 23--8 Variable Voltage Inverter: Waveforms	483	(2)
Programmable Logic Controllers	485	(48)
Worksheet 24--1 Programmable Logic Controller Input/Output Wiring Diagram	485	(4)
Worksheet 24--2 PLC Program Conversion	489	(4)
Worksheet 24--3 PLC Project #1	493	(4)
Worksheet 24--4 PLC Project #2	497	(4)
Worksheet 24--5 PLC Project #3	501	(4)
Worksheet 24--6 PLC Project #4	505	(2)
Worksheet 24--7 PLC Project #5	507	(2)
Worksheet 24--8 PLC Project #6	509	(2)
Worksheet 24--9 PLC Project #7	511	(2)
Worksheet 24--10 PLC Project #8	513	(2)
Worksheet 24--11 PLC Project #9	515	(2)
Worksheet 24--12 PLC Project #10	517	(2)
Worksheet 24--13 PLC Project #11	519	(2)
Worksheet 24--14 PLC Project #12	521	(4)
Worksheet 24--15 PLC Project #13	525	(2)
Worksheet 24--16 PLC Project #14	527	(2)
Worksheet 24--17 PLC Project #15	529	(2)
Worksheet 24--18 PLC Project #16	531	(2)
Lighting	533	(6)
Worksheet 25--1 Lighting	533	(6)
Section 4 Welding Knowledge	539	(66)
Gas Welding	539	(18)
Worksheet 26--1 Gas Welding: The Cylinder	539	(2)
Worksheet 26--2 Gas Welding: The Blowtorch	541	(2)
Worksheet 26--3 Gas Welding: Gas Identification	543	(2)
Worksheet 26--4 Gas Welding: Setup Procedures	545	(2)
Worksheet 26--5 Gas Welding: Shutdown Procedures	547	(2)
Worksheet 26--6 Gas Welding: Flame Types	549	(2)
Worksheet 26--7 Gas Welding: Weld Types	551	(2)
Worksheet 26--8 Gas Welding: Joint Types	553	(2)
Worksheet 26--9 Gas Welding: Welding Positions	555	(2)
Arc Welding	557	(24)
Worksheet 27--1 Arc Welding: Safety	557	(2)
Worksheet 27--2 Arc Welding: Electrical Quantities	559	(2)
Worksheet 27--3 Arc Welding: Arc Polarity	561	(2)
Worksheet 27--4 Arc Welding: Components	563	(2)
Worksheet 27--5 Arc Welding: Electrode Identification---Part 1	565	(2)
Worksheet 27--6 Arc Welding: Electrode Identification---Part 2	567	(2)
Worksheet 27--7 Arc Welding: Striking The Arc	569	(2)
Worksheet 27--8 Arc Welding: Running A Bead	571	(2)
Worksheet 27--9 Arc Welding: Weld Types	573	(2)
Worksheet 27--10 Arc Welding: Joint Types	575	(2)
Worksheet 27--11 Arc Welding: Welding Positions---Part 1	577	(2)
Worksheet 27--12 Arc Welding: Welding Positions---Part 2	579	(2)
Section 5 Preventive Maintenance
Preventive Maintenance---Developing and Implementing	581	(8)
Worksheet 28--1 Maintenance Log---Part 1	581	(2)
Worksheet 28--2 Maintenance Log---Part 2	583	(2)
Worksheet 28--3 PM Planning	585	(2)
Worksheet 28--4 Maintenance Log	587	(2)
Mechanical PM	589	(12)
Worksheet 29--1 Bearing Failure	589	(2)
Worksheet 29--2 Gearbox Failure	591	(2)
Worksheet 29--3 Inspection of Seals	593	(2)
Worksheet 29--4 Mechanical PMs: Equipment Information	595	(2)
Worksheet 29--5 Mechanical PMs: Inspection Checklist	597	(2)
Worksheet 29--6 Mechanical PMs: Repair Information	599	(2)
Electrical PM	601	(4)
Worksheet 30--1 Electrical PMs: Equipment Information	601	(2)
Worksheet 30--2 Electrical PMs: Inspection Checklist	603	(2)
Worksheet 30--3 Electrical PMs: Repair Information	605