Advances in Manufacturing : Decision, Control and Information Technology

by Tzafestas, S.g.

• ISBN13: 9781852331269
• ISBN10: 1852331267
• Edition: 1st
• Format: Hardcover
• Copyright: 1999-05-01
• Publisher: SPRINGER VERLAG INC

Summary

Discusses solutions covering a wide range of manufacturing problems, and design, control and information technology methodologies and tools that reflect the current research trends in the field, and includes several practical implementation instructions. DLC: Manufacturing processes--Planning.

Table of Contents

Contributors	xix
PART I: PROCESS PLANNING-SCHEDULING AND MACHINE CELL DESIGN
Concepts for Integrating Process Planning and Production Scheduling
T. Kis
P. Xirouchakis
Introduction	3	(1)
Review of Previous Work	4	(1)
The Benefit from Processing Alternatives for Scheduling	5	(2)
Solving the Scheduling Problem	7	(4)
Summary	11	(2)
Bibliography	12	(1)
Intelligence in Computer-Aided Process Planning for Machining
A.G. Mamalis
G.C. Vosniakos
Introduction	13	(1)
Process planning philosophy	14	(2)
Geometry Interface	16	(1)
The planning tasks	17	(4)
Data and Knowledge Representation	21	(1)
Data Interfaces	22	(1)
Conclusions	23	(2)
References	23	(2)
Single and Multi-Machine Scheduling of Jobs in Production Systems
B. Frankovic
I. Budinska
Introduction	25	(1)
Formulation of the single-machine scheduling problem	26	(6)
Multi-machine scheduling in production systems	32	(3)
Conclusion	35	(2)
References	36	(1)
A Study of Self-Organization in a Production Environment
E.S. Tzafestas
Introduction	37	(1)
A Case Study	38	(2)
Simulation results	40	(3)
Conclusion	43	(2)
References	44	(1)
The Process Plan Sequence in Steel Structures Welding of Great Diesel Engines
N. Nicolich
P. Persi
M. Reini
Introduction	45	(2)
The Approach	47	(4)
Case study	51	(4)
Conclusions	55	(2)
References	56	(1)
Design of Part-Machine Cells in Manufacturing Systems Using Mathematical Programming Techniques
S. Sofianopoulou
Introduction	57	(2)
Mathematical Formulation	59	(3)
Illustrative Numerical Example	62	(2)
Conclusions	64	(5)
References	65	(4)
PART II: PROCESS MONITORING, INSPECTION, DIAGNOSIS AND MAINTENANCE
Knowledge Based Process Monitoring in Mass Production
G. Petuelli
G. Blum
Introduction	69	(1)
State of the Art of Set-up and Performance of Process Monitoring Systems	70	(1)
Monitoring of Internal Thread Forming	71	(5)
Conclusion	76	(3)
References	77	(2)
Recent Developments in Automated Visual Inspection of Wood Boards
D.T. Pham
R.J. Alcock
Introduction	79	(1)
Artificial Intelligence	79	(1)
Image Acquisition and Enhancement	80	(1)
Segmentation of Wood Board Images	81	(2)
Feature Selection	83	(2)
Classification of Wood Defects	85	(2)
Conclusion	87	(2)
References	87	(2)
Automated Visual Quality Inspection of Printed Ceramic Dishes
C. Vivas
J. Gomez Ortega
M. Vargas
Introduction	89	(2)
Image Acquisition and Filtering	91	(1)
Location and Orientation Phase	91	(4)
Grey-Scale Image Comparison Test: Quality Test	95	(2)
Experimental Results	97	(2)
Implementation	99	(1)
Conclusions	99	(2)
References	100	(1)
Grafcet: Methodological and Formal Issues
J. Zaytoon
G. Villermain-Lecolier
Introduction	101	(1)
Syntax and semantics	102	(1)
Development methodologies	103	(3)
Validation of Grafcet	106	(3)
Control synthesis	109	(2)
Conclusion	111	(4)
References	111	(4)
A Synergistic Self-Organizing System for Control Chart Pattern Recognition
D.T. Pham
A.B. Chan
Introduction	115	(3)
Training strategy for KART	118	(2)
Test strategy for KART	120	(1)
Simulation results	120	(1)
Conclusions	121	(2)
References	121	(2)
Conveyor-Belt Diagnostic System Using Time-Frequency Analysis
S. Horihata
H. Kitagawa
Y. Shirakawa
Introduction	123	(1)
Basic construction of a conveyor-belt	123	(1)
Main troubles of conveyor-belt to be detected	123	(1)
Basic pattern of electric current of driving motor	124	(1)
Diagnostic system applying the Time-Frequency Analysis	125	(5)
Evaluation of system performance	130	(1)
Conclusion	131	(2)
References	131	(2)
Integration of the Predictive Maintenance in Manufacturing System
J.-B. Leger
E. Neunreuther
B. Iung
G. Morel
Introduction	133	(1)
Predictive maintenance requirements	134	(1)
Predictive Maintenance System for Predictive Maintenance	135	(2)
Supervisory control for predictive maintenance	137	(1)
Integrated Supervisory Control and Predictive Maintenance System	138	(4)
Control Maintenance and Management System (CMMS): a solution for integration of predictive maintenance	142	(1)
Conclusion and prospect	142	(3)
References	143	(2)
A Geometric Calibration Method for Single-Head-Cone-Beam X-Ray Systems
K.J. Kyriakopoulos
P. Giannakos
V. Kallipolites
K. Domales
Introduction	145	(1)
Problem Statement	146	(2)
Geometric Parameters Estimation	148	(4)
Simulation Procedure	152	(1)
Simulation Results	153	(3)
Suggestions for Further Research	156	(1)
References	156	(1)
A Tool for the Evaluation of Fieldbuses Reliability for Intelligence Distributed Automation System Design
B. Conrard
J.M. Thiriet
M. Robert
Introduction	157	(1)
Choosing a fieldbus	157	(1)
Principle and Mission of a fieldbus	157	(1)
Several models of transitory fault	158	(4)
Reliability evaluation	162	(4)
Conclusion	166	(5)
References	166	(1)
Annex: Example of datasheet for the evaluation of fieldbus failure rate	167	(4)
PART III: SYSTEM FORECASTING, OPTIMIZATION AND CONTROL
Industrial Forecasting Using Knowledge-Based Techniques and Artificial Neural Networks
S.G. Tzafestas
N. Mekras
Introduction	171	(1)
Description of the method	172	(1)
Implementation of the method	173	(2)
Performance of the method	175	(4)
Conclusions	179	(2)
References	179	(2)
DAPHNE: A Neural Network Based Short-Term Load Forecasting Program. Application to an Autonomous Power System
S.J. Kiartzis
S.E. Papadakis
J.B. Theocharis
A.G. Bakirtzis
V. Petridis
Introduction	181	(1)
The DAPHNE Program	181	(3)
Test Results	184	(1)
Conclusions	185	(4)
References	186	(3)
Process Optimization System Used in Metallurgical Plants
F. Hartescu
C. Danilov
Description of Technological Processes	189	(1)
The Informational Structure of the System	190	(1)
Description of the techniques	190	(1)
Hardware and Software Architecture	191	(1)
Process Optimization	191	(1)
Control System Functions at the Agglomeration Factory	192	(1)
Control System Functions at the Cowper Stove	193	(1)
Conclusion	194	(1)
References	194	(1)
Knowledge-Based Control Synthesis of Discrete Event Dynamic Systems
F. Capkovic
Introduction	195	(1)
Modeling DEDS in Analytical Terms	196	(3)
The Problem of Control Synthesis	199	(1)
The Knowledge Representation	200	(1)
The System Model and Knowledge Base	201	(1)
Illustrative Example	202	(4)
Conclusions	206	(1)
References	206	(1)
Static and Dynamic Control of Discrete Event Dynamic Systems
M.N. Varvatsoulakis
P. N. Paraskevopoulos
Introduction	207	(1)
Modeling and Terminology	208	(1)
Static Supervisory Control	209	(2)
Dynamic Supervisory Control	211	(1)
Application Examples	212	(4)
Conclusions	216	(1)
References	216	(1)
Min-Max Control with Application to Discrete Event Dynamic Systems
P. Maragos
S.G. Tzafestas
Introduction	217	(2)
Applications	219	(1)
Representation of Matrix and Signal Operations by Lattice Dilations and Erosions	220	(3)
State and Output Responses	223	(1)
Elements from Max Algebra	224	(2)
Causality, Stability	226	(1)
Controlability, Observability	227	(2)
Feedback	229	(4)
References	230	(3)
PART IV: ROBOTIC AND TRAVELING CRANE SYSTEMS
Force Sensing in Microrobot Systems: An Overview
S. Fahlbusch
S. Fatikow
K. Santa
Introduction	233	(1)
Fundamental Methods in Force Sensing	234	(2)
Force Sensing in Microrobotic Systems	236	(7)
Conclusions	243	(2)
References	243	(2)
Vision-Based Control Approaches for Trajectory Correction of Microrobots
K. Santa
U. Rembold
H. Woern
Introduction	245	(1)
Aspects of the microrobots' mobility	246	(2)
Development of a neural controller	248	(5)
Conclusion	253	(2)
References	253	(2)
Exploiting a Human Arm Model for Fast, Intuitive and Time-Delays-Robust Telemanipulation
P. Prokopiou
W.S. Harwin
S.G. Tzafestas
Introduction	255	(1)
Human Arm Models in Current Designs	256	(1)
Neuropredictive Teleoperation	257	(4)
Stability Analysis	261	(1)
Simulation and Comparison with Other Schemes	262	(1)
Conclusions	263	(4)
References	264	(1)
Appendix: The Stark Model of Human Arm	265	(2)
Intelligent Robotic Assembly and Disassembly: General Architecture and Implementation Case Studies
C.S. Tzafestas
S.G. Tzafestas
Introduction	267	(1)
Brief review of robotic assembly	268	(1)
General structure of intelligent robotic assembly or dissassembly systems	269	(3)
Prototype implementation examples	272	(7)
Conclusions	279	(4)
References	280	(3)
Integrated Design for Flexible Assembly System: Robotic Arc Welding Stations for Containers
A. Benmounah
M. Merzak
Introduction	283	(1)
Robotic Assembly Process for Container	284	(1)
Flexible Station No. 1	284	(5)
Flexible Station No. 2	289	(1)
Flexible Station No. 3	289	(4)
Control System Technique Development	293	(1)
Conclusion	293	(2)
References	293	(2)
Stereo Image Processing and Virtual Reality in an Intelligent Robot Control System
F. Tel
E. Toth
Introduction	295	(1)
Stereo system	296	(5)
Virtual reality system	301	(5)
Results	306	(1)
Conclusion	307	(2)
References	308	(1)
Tracking Control for Automated Bridge Cranes
O. Sawodny
H. Aschemann
S. Lahres
E.P. Hofer
Introduction	309	(1)
Model of the crane	310	(2)
Control structure	312	(6)
Experimental results	318	(1)
Conclusion	319	(2)
References	320	(1)
Robust Feedforward Control Design for Variation of Resonant Frequency and its Application to Crane Systems
T. Miyoshi
K. Terashima
Introduction	321	(1)
Derivation of Nominal Control Input	322	(2)
Derivation of Robust Control Input	324	(1)
Relationship between Robustness and Frequency Characteristics	325	(1)
Experimental Results	326	(2)
Conclusion	328	(7)
References	328	(1)
Appendix	328	(7)
Path Planning and Navigation of Overhead Traveling Crane with Three-Dimensional Transport Based on a Diffusion Equation Strategy
K. Terashima
M. Suzuki
Introduction	335	(1)
Strategy of Path Planning	336	(6)
Application to Crane Navigation	342	(4)
Conclusion	346	(5)
References	347	(4)
PART V: SPECIFIC APPLICATIONS
Teleworkplace in Laser Material Processing
W. Schmidt
H.-G. Grundmann
G. Olthoff
R. Borger
Introduction	351	(1)
Modular structure of the conception	352	(7)
Summary	359	(1)
Reference list	360	(1)
Batch and Adaptive Instantaneous Blind Source Separation Algorithms applied to Pyroelectric Sensor Response in Real Time
M. Haritopoulos
Y. Naudet
R. Huez
A. Billat
Introduction	361	(1)
Blind source separation concept and algorithms	362	(2)
Adaptation in a non-stationary mixture	364	(2)
Simulations	366	(3)
Results	369	(3)
Conclusion	372	(1)
References	372	(1)
Build-Time Estimation Tools for Rapid Prototyping Stereolithography Systems
J. Giannatsis
V. Dedoussis
L. Laios
Introduction	373	(1)
Theoretical Basis	374	(4)
Study of Stereos Scanning Mechanism	378	(1)
Software Implementation	379	(1)
Accuracy-Comparison of the two Build-Time Estimators	380	(3)
Conclusions	383	(2)
References	383	(2)
An Efficient PC-Based Environment for the Improvement of Magnetic Cores Industrial Process
P.S. Georgilakis
N.D. Hatziargyriou
N.D. Doulamis
A.D. Doulamis
J.A. Bakopoulos
Introduction	385	(1)
Design of Wound Core Distribution Transformers	386	(2)
The neural Network Architecture	388	(1)
Prediction and Classification of Iron Losses of Individual Cores	388	(6)
Conclusions	394	(3)
References	395	(2)
Analysis and Reconfiguration of a Packing Production Process in an Alimentary Pasta Firm
F. Deperini
L. Penso
D. Pozzeto
Introduction	397	(5)
Simulation results	402	(3)
Conclusion	405	(4)
References	406	(3)
Perspectives of Implementing Automated and Robotic-Based Techniques in Road Infrastructure Construction and Maintenance Operations
B. Psarianos
M. Kontaratos
C. Liapakis
M. Lenz
T. Rupp
Introduction	409	(1)
Selected Operations	410	(1)
Technological Assessment	411	(2)
ART Implementation Cost	413	(3)
The Paving Operation	416	(3)
Conclusion	419	(2)
References	419	(2)
Index	421