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9780521807197

Chemorheology of Polymers: From Fundamental Principles to Reactive Processing

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  • ISBN13:

    9780521807197

  • ISBN10:

    0521807190

  • Format: Hardcover
  • Copyright: 2009-06-22
  • Publisher: Cambridge University Press

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Summary

Understanding the dynamics of reactive polymer processes allows scientists to create new, high value, high performance polymers. Chemorheology of Polymers provides an indispensable resource for researchers and practitioners working in this area, describing theoretical and industrial approaches to characterising the flow and gelation of reactive polymers. Beginning with an in-depth treatment of the chemistry and physics of thermoplastics, thermoset and reactive polymers, the core of the book focuses on fundamental characterization of reactive polymers, rheological (flow characterization) techniques and the kinetic and chemorheological models of these systems. Uniquely, the coverage extends to a complete review of the practical industrial processes used for these polymers and an insight into the current chemorheological models and tools used to describe and control each process. This book will appeal to polymer scientists working on reactive polymers within materials science, chemistry and chemical engineering departments as well as polymer process engineers in industry.

Author Biography

Peter J. Halley is a Professor in the School of Engineering and a Group Leader in the Australian Institute for Bioengineering and Nanotechnology (AIBN) at the University of Queensland. He is a Fellow of the Institute of Chemical Engineering (FIChemE) and a Fellow of the Royal Australian Chemical Institute (FRACI). Graeme A. George is Professor of Polymer Science in the School of Physical and Chemical Sciences, Queensland University of Technology. He is a Fellow and Past-president of the Royal Australian Chemical Institute and a Member of the Order of Australia. He has received several awards recognizing his contribution to international polymer science.

Table of Contents

Prefacep. ix
Chemistry and structure of reactive polymersp. 1
The physical structure of polymersp. 1
Linear polymers as freely jointed chainsp. 2
Conformations of linear hydrocarbon polymersp. 5
Molar mass and molar-mass distributionp. 8
Development of the solid state from the meltp. 11
Controlled molecular architecturep. 23
Stepwise polymerizationp. 24
Different polymer architectures achieved by step polymerizationp. 36
Addition polymerizationp. 59
Obtaining different polymer architectures by addition polymerizationp. 85
Networks from addition polymerizationp. 99
Polymer blends and compositesp. 105
Miscibility of polymersp. 106
Phase-separation phenomenap. 111
Interpenetrating networksp. 126
Degradation and stabilizationp. 127
Free-radical formation during melt processingp. 128
Free-radical formation in the presence of oxygenp. 139
Control of free-radical reactions during processingp. 149
Referencesp. 162
Physics and dynamics of reactive polymersp. 169
Chapter rationalep. 169
Polymer physics and dynamicsp. 169
Polymer physics and motion - early modelsp. 169
Theories of polymer dynamicsp. 170
Introduction to the physics of reactive polymersp. 175
Network polymersp. 176
Reactively modified polymersp. 177
Physical transitions in curing systemsp. 179
Gelation and vitrificationp. 180
Phase separationp. 181
Time-temperature-transformation (TTT) diagramsp. 181
Reactive systems without major transitionsp. 186
Physicochemical models of reactive polymersp. 186
Network modelsp. 187
Reactive polymer modelsp. 191
Referencesp. 192
Chemical and physical analyses for reactive polymersp. 195
Monitoring physical and chemical changes during reactive processingp. 195
Differential scanning calorimetry (DSC)p. 196
An outline of DSC theoryp. 196
Isothermal DSC experiments for polymer chemorheologyp. 197
Modulated DSC experiments for chemorheologyp. 202
Scanning DSC experiments for chemorheologyp. 203
Process-control parameters from time-temperature superpositionp. 206
Kinetic models for network-formation from DSCp. 207
Spectroscopic methods of analysisp. 208
Information from spectroscopic methodsp. 208
Magnetic resonance spectroscopyp. 209
Vibrational spectroscopy overview - selection rulesp. 213
Fourier-transform infrared (FT-IR) and sampling methods: transmission, reflection, emission, excitationp. 216
Mid-infrared (MIR) analysis of polymer reactionsp. 222
Near-infrared (NIR) analysis of polymer reactionsp. 235
Raman-spectral analysis of polymer reactionsp. 240
UV-visible spectroscopy and fluorescence analysis of polymer reactionsp. 244
Chemiluminescence and charge-recombination luminescencep. 255
Remote spectroscopyp. 259
Principles of fibre-opticsp. 259
Coupling of fibre-optics to reacting systemsp. 263
Chemometrics and statistical analysis of spectral datap. 271
Multivariate curve resolutionp. 272
Multivariate calibrationp. 275
Other curve-resolution and calibration methodsp. 280
Experimental techniques for determining physical properties during curep. 282
Torsional braid analysisp. 282
Mechanical propertiesp. 283
Dielectric propertiesp. 287
Rheologyp. 292
Other techniquesp. 305
Dual physicochemical analysisp. 311
Referencesp. 312
Chemorheological techniques for reactive polymersp. 321
Introductionp. 321
Chemorheologyp. 321
Fundamental chemorheologyp. 321
Chemoviscosity profilesp. 327
Chemoviscosityp. 327
Gel effectsp. 336
Chemorheological techniquesp. 336
Standardsp. 338
Chemoviscosity profiles - shear-rate effects, ¿s = ¿s(¿, T)p. 338
Chemoviscosity profiles - cure effects, ¿c = ¿c(a, T)p. 342
Filler effects on viscosity: ¿sr(F) and ¿c(F)p. 343
Chemoviscosity profiles - combined effects, ¿all = ¿all(¿, a, T)p. 344
Process parametersp. 344
Gelation techniquesp. 345
Referencesp. 347
Chemorheology and chemorheological modellingp. 351
Introductionp. 351
Chemoviscosity and chemorheological modelsp. 351
Neat systemsp. 351
Filled systemsp. 357
Reactive-extrusion systems and elastomer/rubber-processing systemsp. 370
Chemorheological models and process modellingp. 370
Referencesp. 371
Industrial technologies, chemorheological modelling and process modelling for processing reactive polymersp. 375
Introductionp. 375
Castingp. 375
Process diagram and descriptionp. 375
Quality-control tests and important process variablesp. 375
Typical systemsp. 376
Chemorheological and process modellingp. 376
Potting, encapsulation, sealing and foamingp. 378
Process diagram and descriptionp. 378
Quality-control tests and important process variablesp. 379
Typical systemsp. 379
Chemorheological and process modellingp. 380
Thermoset extrusionp. 380
Extrusionp. 380
Pultrusionp. 382
Reactive extrusionp. 385
Process diagram and descriptionp. 385
Quality-control tests and important process variablesp. 387
Typical systemsp. 388
Chemorheological and process modellingp. 389
Moulding processesp. 391
Open-mould processesp. 391
Resin-transfer mouldingp. 393
Compression, SMC, DMC and BMC mouldingp. 395
Transfer mouldingp. 397
Reaction injection mouldingp. 400
Thermoset injection mouldingp. 403
Press moulding (prepreg)p. 405
Autoclave moulding (prepreg)p. 406
Rubber mixing and processingp. 407
Rubber mixing processesp. 407
Rubber processingp. 409
High-energy processingp. 413
Microwave processingp. 413
Ultraviolet processingp. 415
Gamma-irradiation processingp. 416
Electron-beam-irradiation processingp. 417
Novel processingp. 420
Rapid prototyping and manufacturingp. 420
Microlithographyp. 424
Real-time monitoringp. 426
Sensors for real-time process monitoringp. 426
Real-time monitoring using fibre opticsp. 429
Referencesp. 431
Glossary of commonly used termsp. 435
Indexp. 440
Table of Contents provided by Ingram. All Rights Reserved.

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