Integrated Design and Manufacturing in Mechanical Engineering

by Chedmail, Patrick; Cognet, Gerard; Fortin, Clement; Mascle, Christian; Pegna, Joseph

• ISBN13: 9781402009792
• ISBN10: 1402009798
• Format: Hardcover
• Copyright: 2003-03-01
• Publisher: Kluwer Academic Pub

Summary

This book is devoted to the optimization of product design and manufacturing. It contains selected and carefully composed articles based on presentations given at the IDMME conference held in Montreal, Canada, May 2000. The Authors are all involved in cutting-edge research in their respective fields of specialization.The integration of manufacturing constraints and their optimization in the design process is becoming more and more widespread in the development of mechanical products or systems. There is a clear industrial need for these kinds of methodologies. Important - but still unsolved - problems are related to the definition of design processes, the choice of optimal manufacturing processes and their integration through coherent methodologies in adapted environments.The main topics addressed in this book are: *design theory: process and modeling, *control, measurement and tolerancing, *manufacturing: modeling and planning, *optimal design of machines, structures and components.The book provides original information from authors who are involved in very recent research in the field. Beyond the theoretical background, the main focus is the relation of the research to industrial applications for most of the articles. The book is dedicated to engineers, researchers and PhD students who are involved in the domain of the optimisation of the design and the manufacturing processes.

Table of Contents

Preface	xi
Acknowledgements	xiii
List of contributors	xv
Chapter 1: DESIGN THEORY: METHODOLOGY	1	(102)
Confrontation of viewpoints in a concurrent engineering process	3	(8)
G. MARTIN, F. DÉTIENNE, E. LAVIGNE
A concurrent engineering experience based on a Cooperative and Object Oriented Design Methodology	11	(8)
S. GOMES, J.C. SAGOT
A Method and a Support for a Better Integration of Mechanical Simulation in the Design Process	19	(8)
F. POURROY, N. TRODSSIER, M. TOLLENAERE
Representation of Design Activities Using Neural Networks: Application to Fuzzy Dimensioning	27	(8)
F. BENNIS, P. CHEDMAIL, O. HELARP
Quantitative constraints in integrated design	35	(8)
X. FISCHER, J.-P. NADEAU, P. SÉBASTIEN, P. JOYOT
Handling imprecision in pairwise comparison	43	(10)
F. LIMAYEM, B. YANNOU
Funtional and Manufacturing Specifications - Part 1: Geometrical Expression by Gauge with Internal Mobilities	53	(8)
J.-Y. DANTAN, F. THIEBAUT, A. BALLU, P. BOURDET
Funtional and Manufacturing Specifications - Part 2: Validation of a Process Plan	61	(8)
J.-Y. DANTAN, F. THIEBAUT, A. BALLU, P. BOORDET
Robust design and statistical tolerances analysis	69	(8)
F. BENNIS
Development and Feedbacks of a New Communication Tool to Harness Information and Knowledge and Know-How in Integrated Engineering - Case Study at EADS	77	(8)
M. GARDONI, M. SPADONI, F. VERNADAT
A knowledge-based environment for modelling and computer-aided process planning of rapid manufacturing processes	85	(8)
A. DEGLIN, A. BERNARD
Evaluation of Decisions Considering the Choice of Actors in Product Design Processes	93	(10)
J. STAL-LE CARDINAL, M. MEKHILEF, J.-C. BOCQUET
Chapter 2: DESIGN THEORY: MODELS	103	(78)
A Declarative Approach to a 2D Variational Modeler	105	(8)
D. LESAGE, J.-C. LÉON, P. SERRÉ
Copying of Free-Forms from Digitized Data	113	(8)
A. CONTRI, C. LARTIGUE, G. OSTY
Flexible Parts Modelling for Virtual Reality Assembly Simulations	121	(8)
J.-C. LÉON, U. GANDIAGA
A rectification algorithm for manifold Boundary representation models	129	(10)
G. SHEN, T. SAKKALIS, N. M. PATRIKALAKIS
Information Support in an Integrated Product Development System	139	(8)
R.I.M. YOUNG, O. CANCIGLIERI JNR., C.A. COSTA, J.M. DORADOR, J. ZHAO, W.M. CHEUNG
A methodology for modeling process information	147	(10)
R. BACHA, B. YANNOU
A Set of New Tools for the Automatic Meshing and Remeshing of Mechanical Parts	157	(8)
J.-C. CUILLIÈRE, V. FRANÇOIS
A Control Criterion Dedicated to Detail Removal for F.E.A. Geometry Adaptation	165	(8)
L. FINE, L. RÉMONDINI, J.-C. LÉON
Feature Recognition and Remeshing by Local Hermite Diffuse Interpolation	173	(8)
A. RASSINEUX, P. VILLON, P. BREITKOPF, J.-M. SAVIGNAT, O. STAB, C. C HAPPUIS
Chapter 3 : CONTROL, MEASUREMENT AND TOLERANCING	181	(54)
Tight fit design taking into account form and surface defects	183	(10)
J.F. FONTAINE, G.M. YANG, J.C. COQUILLE, M. LAMBERTIN
Calculation of virtual and resultant part for variational assembly analysis	193	(8)
L. PINO, F. BENNIS, C. FORTIN
3D quantification of machining defects	201	(10)
F. VILLENEUVE, O. LEGOFF, F. GEISKOPF
Formal Definition of Tolerancing in CAD and Metrology	211	(8)
P. SERRÉ, A. CLEMENT, A. RIVIÈRE
Quality Measurement on CMM	219	(8)
J.M. LINARES, P. BOURDET, J.M. SPRAUEL
Toward the Use of statistical Analysis in Positional Tolerancing	227	(8)
F. BENNIS, P. CASTAGLIOLA, L. PINO
Chapter 4: MANUFACTURING AND MODELLING	235	(76)
Prediction and Simulation of Milling Burr Formation for Edge-Precision Process Planning	237	(10)
C.H. CHU, D. DORNFELD, C. BRENNUM
Optimal workpiece localization for machining applications	247	(8)
J.-F. CHATELAIN, C. FORTIN
Analysis and Mapping of the Dynamic Performance of High-Precision Motion Systems	255	(8)
G.V. BORDATCHEV
Integration of Laser Material Processing into the Computer-Aided Product and Process Development	263	(8)
M. GEIGER, A. KACH
Investigation of Sheet Metal Blanking Process	271	(8)
M. RACHIK, J.M. ROELANDT, A. MAILLARD
The Concept of the Machining Surface in 5-Axis Milling of Free-Form Surfaces	279	(8)
C. TOURNIER, E. DUC, C. LARTIGUE, A. CONTR
High Speed Milling - Solid Simulation and Machine Limits	287	(8)
A. DUGAS, J.-J. LEE, J.-Y. HASCOËT
Design of Process Parameters in Deep Drawing of Sheets to Improve Manufacturing Feasibility	295	(8)
J.-L. BATOZ, H. NACEUR, A. DELAMÉZIERE, Y.Q. GUO, C. KNOPFLENOIR
From the Predimensioning Approach to the Optimisation of Forming Processes of Thin Fabric Composite Parts	303	(8)
J.L. BILLOFT, H. BOROUCHAKI, A. CHEROUAT
Chapter 5: MANUFACTURING AND PROCESS PLANNING	311	(52)
Design Process Modelling of Process Planning for Flexible Lines Based on Conceptual Graphs and Design Rules - Applied to Cylinder Head Machining	313	(10)
A. LEFEBVRE, L. SABOURIN, G. GOGU, J. RENAUD
Determination of virtual means for the integrated design	323	(8)
K. MAWUSSI, V.-H. DUONG, R. PONSONNET
Selecting material handling equipment with PROMETHEE	331	(8)
P. DE LIT, T. L'EGLISE, J. DANLOY, B. REKIEK, A. DELCHAMBRE
A Methodology for Cost and Quality Optimization in a Design System by Linking Quality Methods	339	(8)
G. DRAGGI, D. BRISSAUD
Disassembly Sequencing Using Technological Data	347	(8)
N. REJNERI, J.-C. LÉON, G. DEBARBOUILLÉ
Application of fuzzy logic for an assembly methodology	355	(8)
A. SINZINKAYO, C. MASCLE, M. BALAZINSKI
Chapter 6 : OPTIMAL DeSIGN OF MACHINES, STRUCTURES AND COMPONENTS	363
Design of Closed Planar Mechanisms of Grippers to Clutch Flat Parts	365	(8)
I. SLUTSKI
Interaction of Gear Epicyclic Planets and the Effect of Web for Internal Gears	373	(8)
J.P. DE VAUJANY, M. GUINGAND, D. PLAY
Kinematics of Robots with Roller-Constrained Ball-Wheels	381	(10)
S. OSTROVSKAYA, J. ANGELES
Structural synthesis of Kinematic Chains and Mechanisms	391	(8)
I. NOTASH, J. ZHANG
General Manipulators synthesis for a given workspace	399	(8)
S. GUERRY, F.B. OUEZDOU, S. RÉGNIER
Object Manipulation and Mannequin Driving Based on Multi-Agent Architecture	407	(8)
F. CHEDMAIL, C. LE ROY, B. MAILLÉ
Isotropic design of a parallel machine-tool mechanism	415	(8)
D. CHABLAT, P. WENGER, J. ANGELES
Application of the Design of Experiments Method to a Transversely Loaded Cylindrical Assembly	423	(8)
A. DAIDIÉ, H. LAKISS, D. LERRY, J. GUILLOT
Determination of the Mode Dominance for Model Reduction	431	(8)
K. LIU, X. SUN
Development of a New Methodology for Delamination Detection in Laminated Structures	439	(8)
I.C. WALRICK, D. COUTELLIER, P. GEOFFROY
Search of Contact in Dynamic Finite Element Code: Presentation of an Analytical Method	447	(10)
E. ARNOULT. B. PESEUX, J. BONINI
Recent Progress in Preliminary Design of Mechanical Components with Topology Optimisation	457	(8)
P. DUYSINX, M. BRUYNEEL
Finding the Optimal Stock Spring from Optimal Spring Design Characteristics	465	(8)
M. PAREDES, M. SARTOR, C. MASCLET
Design Process and Optimisation of an Integrated Electromechanical Battery	473	(8)
C. KERZREHO, J.-Y. COONARD
A Hybrid Calculation Model for Bolted Assemblies Used for Slewing Bearings	481
A. VADEAN, D. LERAY, H. LAKISS, J. GUILLOT