Lab Manual for Fundamentals of HVACR

by Stanfield, Carter; Skaves, David; AHRI

• ISBN13: 9780132879743
• ISBN10: 0132879743
• Edition: 2nd
• Format: Paperback
• Copyright: 2012-08-12
• Publisher: Pearson

Summary

This is a student supplement associated with: Fundamentals of HVACR, 2/e Carter Stanfield David Skaves AHRI ISBN:0132859610

Table of Contents

Count	Lab Number and Name
	Section 1
1	Lab 2.1 HVACR Jobs
2	Lab 2.2 HVACR Organizations
3	Lab 3.1 Material Safety Data Sheets
4	Lab 3.2 HVACR PPE
5	Lab 3.3 Locate Safety Equipment
6	Lab 3.4 Ladder Safety
7	Lab 4.1 Using Hand Tools
8	Lab 5.1 Fastener Identification
	Section 2
9	Lab 7.1 Balloon — Gas Volume vs. Temperature
10	Lab 7.2 Weighing Solids, Liquids, and Gases
11	Lab 7.3 Measuring Density, Specific Volume, and Specific Gravity
12	Lab 8.1 Energy Conversion
13	Lab 9.1 Measuring Temperature
14	Lab 10.1 Boiling Point vs. Pressure
15	Lab 10.2 Pressure Temperature Relationship of Saturated Mixtures
16	Lab 10.3 Sensible and Latent Heat
17	Lab 10.4 Determining Refrigerant Condition
18	Lab 10.5 Measuring Heat Pump System Capacity
19	Lab 10.6 Sensible and Latent Heat
20	Lab 10.7 Saturated Pressure-Temperature Relationships
21	Lab 10.8 Saturated, Superheated, or Subcooled
22	Lab 11.1 Quantity Pressure Relationship of Ideal Gases
23	Lab 11.2 Gas Temperature and Volume at Constant Pressure
24	Lab 11.3 Gas Pressure Temperature Relationship at a Constant Volume
25	Lab 11.4 Gas Pressure Temperature Volume Relationship
26	Lab 11.5 Air Compression & Expansion
27	Lab 11.6 Ideal Gas Laws
	Section 3
28	Lab 14.1 Identifying Refrigeration System Components
29	Lab 14.2 Identifying Refrigeration System Components
30	Lab 14.3 Trainer Refrigeration System Characteristic
31	Lab 14.4 Packaged Unit Refrigeration System Characteristics
32	Lab 14.5 Split System Refrigeration Characteristics
33	Lab 14.6 Bench Unit Refrigeration System Characteristics
34	Lab 14.7 Water Cooled System Characteristics
35	Lab 14.8 Refrigerant Identification
36	Lab 14.9 Refrigerant Oil Identification
37	Lab 15.1 Identifying Compressors
38	Lab 15.2 Semi-Hermetic Compressor Inspection
39	Lab 15.3 Hermetic Compressor Inspection
40	Lab 15.4 Rotary Compressor Inspection
41	Lab 15.5 Scroll Compressor Inspection
42	Lab 15.6 Determining Compression Ratio
43	Lab 15.7 Compressor Autopsy
44	Lab 16.1 Air Cooled Condenser Performance
45	Lab 16.2 Water Cooled Condenser Performance
	Lab 16.3 Waterflow Effect on System Performance (see Lab 92.1)
	Lab 16.4 Effect of Airflow on System Performance (see Lab 92.2)
46	Lab 17.1 Internally Equalized Thermostatic Expansion Valves
47	Lab 17.2 Externally Equalized Thermostatic Expansion Valves
48	Lab 17.3 Setting a Thermostatic Expansion Valve
49	Lab 17.4 Types of Metering Devices
50	Lab 17.5 Adjusting Automatic Expansion Valves
51	Lab 17.6 Disassembling TEVs
52	Lab 17.7 TEV Installation
53	Lab 17.8 Adjusting Valve Superheat
54	Lab 17.9 Capillary Tube Assembly & Operation
55	Lab 18.1 Installing Condensate Drain
	Lab 18.2 Waterflow Effect on System Performance (see Lab 92.1)
	Lab 18.3 Effect Of Airflow on System Performance (see Lab 92.2)
56	Lab 19.1 Identifying Refrigerants and Refrigerant Characteristics
57	Lab 19.2 Identifying Refrigerant Lubricant Characteristics
58	Lab 20.1 Solenoid Valves
59	Lab 20.2 Setting an Evaporator Pressure Regulator
60	Lab 20.3 Identifying Accessories
61	Lab 20.4 Installing Accessories
62	Lab 21.1 Describe the Refrigeration System Characteristics Using a Refrigeration Trainer
	Section 4
63	Lab 22.1 Disposable Refrigerant Cylinders
64	Lab 22.2 Refillable Refrigerant Recovery Cylinders
65	Lab 22.3 Refrigerant Cylinders
66	Lab 23.1 Refrigerant Gauge Manifolds
67	Lab 23.2 Refrigeration Equipment Familiarization
68	Lab 24.1 Identifying Fittings
69	Lab 24.2 Flaring
70	Lab 24.3 Swaging
71	Lab 25.1 Soldering Copper Pipe
72	Lab 25.2 Brazing
73	Lab 25.3 Lighting The Torch
74	Lab 25.4 Soldering Copper Tubing
75	Lab 25.5 Oxy-Acetylene Torch Safety
76	Lab 25.6 Brazing
77	Lab 27.1 Schrader, Piercing, and Service Valves
78	Lab 27.2 Service Valve Inspection
79	Lab 27.3 Installing Gauges On Schrader Valves
80	Lab 27.4 Installing Manifold Gauges On Manual Stem Service Valves
81	Lab 28.1 Recovery Unit
82	Lab 28.2 Refrigerant Vapor Recovery Self Contained Active
83	Lab 28.3 Liquid Recovery Self-Contained Active
84	Lab 28.4 Liquid Recovery System Dependent Passive
	Lab 28.5 Refrigeration Equipment Familiarization (see Lab 23.2)
	Lab 28.6 Refrigerant Cylinders (see Lab 22.3)
85	Lab 28.7 Packaged Unit Recovery
86	Lab 28.8 Split System Recovery
87	Lab 28.9 System Pumpdown
88	Lab 29.1 Electronic Leak Detector
89	Lab 29.2 Halide Torch Leak Detector
90	Lab 29.3 Nitrogen Pressure Test
91	Lab 29.4 Detecting Leaks Using Nitrogen And Soap Bubbles
92	Lab 29.5 Detecting Leaks Using Ultrasonic Leak Detector
93	Lab 29.6 Detecting Leaks Using A Halide Torch
94	Lab 29.7 Detecting Leaks Using An Electronic Sniffer
95	Lab 29.8 Detecting Leaks Using A Fluorescent Dye And A Black Light
96	Lab 30.1 Vacuum Pump
97	Lab 30.2 Deep Method of Evacuation
98	Lab 30.3 Triple Evacuation
99	Lab 30.4 Vacuum Pressure Drop Test
	Lab 30.5 Refrigeration Equipment Familiarization (see Lab 23.2)
100	Lab 31.1 Charging Cylinder
101	Lab 31.2 Vapor Charging with Charging Cylinder
102	Lab 31.3 Vapor Charging with Digital Scale
103	Lab 31.4 Liquid Charging with Compressor Off
104	Lab 31.5 Liquid Charging with Compressor Running
105	Lab 31.6 Liquid Charging with Blends Zeotropes
	Lab 31.7 Refrigeration Equipment Familiarization (see Lab 23.2)
106	Lab 31.8 Charging By Weight Packaged Unit
107	Lab 31.9 Charging By Weight Split System
108	Lab 31.10 Pressure-Temperature Method
109	Lab 31.11 Vapor Charge — Pressure/Temperature
110	Lab 31.12 Superheat Charging
111	Lab 31.13 Vapor Charge — Superheat
112	Lab 31.14 Subcooling Method
113	Lab 31.15 Manufacturer’s Charging Chart
114	Lab 31.16 Checking Charge On Water Cooled System
	Section 5
115	Lab 32.1 Using Non-Contact Voltage Detectors
116	Lab 32.2 Electrical Safety Procedures
117	Lab 32.3 Changing Fuses
118	Lab 33.1 Series and Parallel Circuits
119	Lab 33.2 Apply Ohms Law to Series Circuit Voltage Changes
120	Lab 33.3 Ohms Law & Parallel Circuit Voltage Changes
121	Lab 34.1 Alternating Current Principles
122	Lab 34.2 Alternating Current Demonstration
123	Lab 34.3 Identification of Relay & Contactor Parts
124	Lab 35.1 Electrical Multimeters
125	Lab 35.2 Using Volt Meters
126	Lab 35.3 Using Amp Meters
127	Lab 35.4 Using Ohm Meters
128	Lab 35.5 Checking Resistors
129	Lab 36.1 Setting the High Pressure Cutout
130	Lab 36.2 Setting the Low Pressure Cutout
131	Lab 36.3 Setting a Box Thermostat Control
132	Lab 36.4 Testing a Capacitor
133	Lab 36.5 Identify Components on Air Conditioning Diagram
134	Lab 36.6 Identify Components on Heat Pump Diagram
135	Lab 36.7 Identifying Start and Run Capacitors
136	Lab 36.8 Checking Start and Run Capacitors Using Multi-meter
137	Lab 36.9 Identifying Overloads
138	Lab 36.10 Troubleshooting Thermal Overloads
139	Lab 36.11 Pilot Duty Overload Operation
140	Lab 36.12 Magnetic Starter Familiarization
141	Lab 36.13 Wiring Magnetic Starter with a Toggle Switch
142	Lab 36.14 Wiring Magnetic Starter with a Start-Stop Switch
143	Lab 36.15 Electrical Component Identification
144	Lab 36.16 Identification of Relay & Contactor Parts
145	Lab 36.17 Examining Low Voltage Thermostats
146	Lab 36.18 Examining Line Voltage Thermostats
147	Lab 36.19 Identify Pressure Switches
148	Lab 36.20 Testing Transformers
149	Lab 36.21 Checking Low Voltage Thermostats
150	Lab 36.22 Checking Relays and Contactors
151	Lab 36.23 Setting Low Pressure Cutout
152	Lab 36.24 Setting High Pressure Cutouts
153	Lab 37.1 Testing Windings on a Single Phase Motor
154	Lab 37.2 Motor Insulation Testing
155	Lab 37.3 Types of Electric Motors
156	Lab 37.4 Examine Shaded Pole Motor
157	Lab 37.5 Inspecting Open Split Phase Motor
158	Lab 37.6 Inspecting Open Capacitor Start Motor
159	Lab 37.7 Inspecting Permanent Split Capacitor (PSC) Motor
160	Lab 37.8 Wire and Operate Shaded Pole Motors
161	Lab 37.9 Troubleshooting Shaded Pole Motors
162	Lab 37.10 Wire and Operate Open Split Phase and Capacitor Start Motors
163	Lab 37.11 Troubleshooting Open Split Phase & Capacitor Start Motors
164	Lab 37.12 Wire and Operate Open PSC Motors
165	Lab 37.13 Troubleshooting Open PSC Motors
166	Lab 37.14 Ohming Three Phase Motors
167	Lab 37.15 Wire and Operate Three Phase Motors
168	Lab 37.16 Examine ECM Motor
169	Lab 37.17 Operate ECM Motor
170	Lab 37.18 Check ECM Motor Using TECMATE
171	Lab 37.19 Set Blower CFM On ECM Blower Board
172	Lab 37.20 Troubleshooting CSR Motors
173	Lab 37.21 Troubleshooting Motors
174	Lab 38.1 Wiring Diagrams
175	Lab 38.2 Wiring Transformers
176	Lab 38.3 Wiring Contactors
177	Lab 38.4 Wiring Relays
178	Lab 38.5 Identify Electric Component Symbols
179	Lab 38.6 Identify Components on Air Conditioning Diagram
180	Lab 38.7 Identify Components on Heat Pump Diagram
181	Lab 39.1 Draw Window Unit Diagram
182	Lab 39.2 Wire Window Unit Diagram
183	Lab 39.3 Draw Packaged AC Unit Diagram
184	Lab 39.4 Wire Packaged AC Diagram
185	Lab 39.5 Draw 2 Stage Heat 2 Stage Cool Diagram
186	Lab 39.6 Wire 2 Stage Heat 2 Stage Cool Diagram
187	Lab 39.7 Wire a Heating and Cooling Thermostat
188	Lab 39.8 Wire a Packaged Heat Pump Thermostat
189	Lab 39.9 Design and Operate a Simple 120 Volt Relay Circuit
190	Lab 39.10 Design and Operate a Simple 24 Volt Relay Circuit
191	Lab 39.11 Design and Operate a Simple 24 Volt Contactor Circuit
192	Lab 39.12 Wiring a Relay Control System
193	Lab 39.13 Wiring Anti-Short Cycle Time Delays
194	Lab 39.14 Wiring Air Conditioning Control System
195	Lab 39.15 Wiring Commercial Packaged Unit
196	Lab 39.16 Wiring Two Stage Air Conditioning System
	Section 6
197	Lab 41.1 Using Sling Psychrometer
198	Lab 41.2 Using Electronic Hygrometer (Digital Psychrometer)
	Lab 41.3 Using Magnehelic Gauge (see Lab 73.3)
199	Lab 42.1 Changing Panel Filters
200	Lab 42.2 Servicing Media Filters
201	Lab 42.3 Electronic Air Cleaners
	Lab 45.1 Wiring A Split System (see Lab 89.3)
202	Lab 46.1 Duct Components
203	Lab 47.1 Basic Refrigeration System Startup
	Section 7
204	Lab 48.1 Principles of Combustion
205	Lab 48.2 Gas Safety Inspection
206	Lab 48.3 Servicing Gas Burners
207	Lab 49.1 Gas Furnace Characteristics
208	Lab 49.2 Natural Draft Furnace Components
209	Lab 49.3 Natural Draft Furnace Sequence of Operation
210	Lab 49.4 Induced Draft Furnace Components
211	Lab 50.1 Installing a Replacement Thermostat
212	Lab 50.2 Program Thermostat
213	Lab 50.3 Pilot Turndown Test — Thermocouple Type
214	Lab 50.4 Pilot Turndown Test — Flame Rob Type
215	Lab 50.5 Pilot Turndown Test — Flame Igniter Type
216	Lab 50.6 Separate Pilot Gas Pressure Regulator
217	Lab 50.7 Check/Test/Replace Hot Surface Igniter
218	Lab 50.8 Natural Draft Furnace Electrical Components
219	Lab 50.9 Induced Draft Electrical Components
220	Lab 50.10 Induced Draft Furnace Sequence of Operation
221	Lab 50.11 Wire a Natural Draft Furnace
222	Lab 50.12 Wire an Induced Draft Gas Furnace
223	Lab 50.13 Gas Valve Inspection
224	Lab 50.14 Adjusting Gas Regulators
225	Lab 50.15 Testing Standing Pilot Safety Devices
226	Lab 50.16 Checking Intermittent Pilot Ignition Systems
227	Lab 50.17 Direct Spark Ignition Controls
228	Lab 50.18 Troubleshooting DSI Control Systems
229	Lab 51.1 Gas Furnace Startup
230	Lab 51.2 Measure Gas Usage
231	Lab 51.3 Gas Furnace Combustion Testing
232	Lab 51.4 Measure Gas Furnace Thermal Efficiency
233	Lab 51.5 Checking Gas Pressure
234	Lab 51.6 Sizing Gas Lines
235	Lab 51.7 Installing Gas Piping
236	Lab 51.8 Inspecting Gas Regulators
237	Lab 51.9 Measuring Draft
238	Lab 51.10 Measuring Temperature Rise
239	Lab 52.1 Gas Furnace Preventative Maintenance (PM)
240	Lab 52.2 Hot Surface Ignition Operation
241	Lab 52.3 Troubleshooting Hot Surface Ignition Systems
242	Lab 52.4 Vent Problems
243	Lab 52.5 Inspecting Heat Exchangers
244	Lab 52.6 Gas Combustion Efficiency
245	Lab 52.7 Troubleshooting Gas Furnace, Scenario 1
246	Lab 52.8 Troubleshooting Gas Furnace, Scenario 2
247	Lab 52.9 Troubleshooting Gas Furnace, Scenario 3
248	Lab 52.10 Troubleshooting Gas Furnace, Scenario 4
249	Lab 52.11 Troubleshooting Gas Furnace, Scenario 5
250	Lab 52.12 Troubleshooting Gas Furnace, Scenario 6
251	Lab 54.1 Oil Burner Tune Up
252	Lab 54.2 Final Oil Burner Adjustment
253	Lab 54.3 Oil Furnace Preventative Maintenance
254	Lab 54.4 Install a Replacement Fuel Oil Pump
255	Lab 55.1 Oil Fired Furnace Startup
256	Lab 55.2 Oil Furnace Storage Tank Maintenance
257	Lab 55.3 Oil Furnace Two Pipe Conversion
258	Lab 55.4 Install a Replacement Fuel Oil Burner
259	Lab 55.5 Check/Test a Cad Cell Oil Burner Primary Control
	Section 8
260	Lab 59.1 Wiring Sequencers
261	Lab 60.1 Electric Furnace Startup
262	Lab 60.2 Calculate Airflow by Temperature Rise
263	Lab 62.1 Types of Heat Pumps
264	Lab 62.2 Window Unit Heat Pump Refrigeration Cycle
265	Lab 62.3 Packaged Unit Heat Pump Refrigeration Cycle
266	Lab 62.4 Split System Heat Pump Refrigeration Cycle
267	Lab 62.5 Reversing Valve Fundamentals
268	Lab 62.6 Reversing Valve Operation
269	Lab 62.7 Heat Pump Electrical Components
270	Lab 63.1 Identifying Defrost Controls
271	Lab 63.2 Wiring Dual Fuel Heat Pump
272	Lab 63.3 Electric Strip Heat Operation
273	Lab 65.1 Wiring Packaged Heat Pump
274	Lab 65.2 Install Split System Heat Pump Refrigeration Piping
	Lab 65.3 Wire Disconnect Switch And Power Supply (see Lab 89.1)
275	Lab 65.4 Wire Thermostat And Control Wiring
276	Lab 65.5 Evacuate And Charge A Split System Heat Pump
277	Lab 65.6 Split System Start and Check
278	Lab 65.7 Determining Balance Point
279	Lab 66.1 Packaged Heat Pump Charging — Cooling Cycle
280	Lab 66.2 Heat Pump Charging — Cooling Cycle Superheat
281	Lab 66.3 Heat Pump Charging — Cooling Cycle Subcooling
	Heating Cycle Charging Article
282	Lab 66.4 Split System Heat Pump Charging — Cooling Cycle: Cold Ambient Temperature
283	Lab 66.5 Packaged Heat Pump Charging — Heating Cycle
284	Lab 66.6 Heat Pump Charging — Heating Cycle: Discharge Line Temperature
285	Lab 66.7 Heat Pump Charging — Heating Cycle: Temperature Rise
286	Lab 66.8 Checking Defrost Controls
287	Lab 66.9 Troubleshooting Heat Pumps, Scenario 1
288	Lab 66.10 Troubleshooting Heat Pumps, Scenario 2
289	Lab 66.11 Troubleshooting Heat Pumps, Scenario 3
	Section 9
290	Lab 70.1 Manual J8 Block Load
291	Lab 70.2 Manual J8 Room by Room Load
292	Lab 72.1 Wiring Zone Control System
293	Lab 73.1 Rotating Vane Anemometer
294	Lab 73.2 Flow Hood
295	Lab 73.3 Using Magnehelic Gauge
	Lab 73.4 Using Sling Psychrometer (see Lab 41.1)
	Lab 73.5 Using Electronic Hygrometer (Digital Psychrometer) (see Lab 41.2)
	Section 10
296	Lab 75.1 Belt Drives
297	Lab 75.2 Direct Drive Motor Applications
298	Lab 75.3 AC Induction Motor Blower Properties
299	Lab 75.4 ECM Blower Properties
	Lab 76.1 Wiring a Packaged Unit (see Lab 89.2)
	Lab 76.2 Wiring a Split System (see Lab 89.3)
300	Lab 80.1 Water Circulating Pump Complete Service
	Section 11
301	Lab 88.1 Testing Start Relays
302	Lab 88.2 Ohming Single Phase Hermetic Compressor Motors
303	Lab 88.3 Wire and Operate Hermetic PSC Motors
304	Lab 88.4 Troubleshooting Hermetic Compressor Motors
305	Lab 88.5 Identifying Types of Starting Relays
306	Lab 88.6 Wire and Operate Hermetic Split Phase and Capacitor Start Compressors
307	Lab 88.7 Wire and Operate CSR Motors
308	Lab 88.8 Install Hard Start Kit
	Section 12
309	Lab 89.1 Wire Disconnect Switch and Power Supply
310	Lab 89.2 Wiring a Packaged Unit
311	Lab 89.3 Wiring a Split System
312	Lab 90.1 Belt Drive Blower Complete Service
313	Lab 90.2 Cleaning Coils
314	Lab 90.3 Types of Motor Bearings
315	Lab 90.4 Belt Drives
316	Lab 90.5 Direct Drive Motor Applications
317	Lab 92.1 Waterflow Effect on System Performance
318	Lab 92.2 Effect of Airflow on System Performance
319	Lab 92.3 Troubleshooting, Scenario 1
320	Lab 92.3 Troubleshooting, Scenario 2
321	Lab 92.3 Troubleshooting, Scenario 3