Machinery's Handbook Pocket Companion: A Reference Book for the Mechanical Engineer, Designer, Manufacturing Engineer, Draftsman, Toolmaker, and Machinist

by Pohanish, Richard P.; McCauley, Christopher J.; Hussain, Muhammed Iqbal

• ISBN13: 9780831130893
• ISBN10: 083113089X
• Format: Paperback
• Copyright: 2000-01-05
• Publisher: Industrial Pr

Summary

An extremely concise yet completely authoritative ready-reference which draws it contents largely from Machinery's Handbook.

Table of Contents

Mathematical Formulas and Tables
Areas and Demensions of Figures	1	(1)
Circle	1	(1)
Circular Sector	1	(1)
Circular Segment	1	(1)
Circular Ring	1	(1)
Circular Ring Sector	2	(1)
Spandrel or Fillet	2	(1)
Ellipse	2	(1)
Parabola	3	(1)
Formulas for Polygons	3	(1)
Segments of Circles	4	(2)
Trigonometric Relationships	6	(1)
Signs of Trigonometric Functions	6	(1)
Relationships Among Angles	7	(1)
Law of Sines	7	(1)
Law of Cosines	7	(2)
Solution of Triangles	9	(1)
Solution of Right-Angle Triangles	10	(1)
Solution of Oblique-Angle Tringles	11	(1)
Tables of Trigonometric Functions	12	(3)
Formulas for Compound Angles	15	(1)
Length of Chords of Circles	16	(1)
Coordinates for Locating Equally Spaced Holes	17	(1)
Decimal Equivalents, Squares, Cubes, Square Roots, Cube Roots, and Logarithms	18	(2)
Diameter, Circumference and Area of Circles	20	(1)
Measurement and Inspection
Sine Bars	21	(1)
Calculation Using Sine Bars	22	(1)
Measuring Tapers with Vee-block and Sine Bar	23	(1)
Constants for Setting Sine Bar	24	(7)
Measurement of Angles and Tapers	31	(1)
Rules for Figuring Tapers	31	(1)
Tapers per Foot and Corresponding Angles	32	(2)
Gage Block Sets - Inch Sizes	34	(1)
Measuring Dovetail Slides	34	(1)
Checking a V -- shaped Groove by Measurement Over Pins	35	(1)
Diameters of Wires for Measuring Whitworth Screw Threads	36	(1)
Formulas for Checking Pitch Diameters of Screw Threads	37	(1)
Three-Wire Method Applied to Buttress Threads	38	(1)
Constants in Formulas for Measuring the Pitch Diameters	39	(1)
Standard Tapers
Morse Taper	40	(1)
Morse Standard Taper Shanks	40	(2)
Dimensions of Morse Taper Sleeves	42	(1)
Jarno Taper	42	(1)
Jarno Taper Shanks	43	(1)
Brown & Sharpe Taper	43	(1)
Brown & Sharpe Taper Shanks	44	(1)
Spindle Noses for Milling Machines	45	(2)
Dimensions for Spindle Nose with Large Flange	47	(1)
Dimensions of Tool Shanks for Milling Machines	48	(1)
Dimensions of V-flange Tool Shanks	49	(1)
Dimensions of V-flange Tool Shank Retention Knobs	50	(1)
Threads
Thread Classes	51	(2)
Sharp V-thread	53	(1)
Unified Internal and External Screw Thread Design Profiles	54	(1)
Unified Screw Thread Series	55	(3)
Basic Dimensions, Taper Pipe Threads	58	(2)
Metric Screw Threads M Profile	60	(1)
M Profile Definitions	60	(1)
Formulas for Limiting Dimensions	61	(2)
M Profile Data	63	(1)
M Profile Limiting Dimensions	64	(5)
Fastener Information
Grade Identification Marks	69	(1)
Applicability of Hexagon and Spline Keys and Bits	70	(1)
Hexagon and Spline Socket Head Cap Screws	71	(1)
Socket Head Cap Screws Metric Series	72	(1)
Hexagon and Spline Socket Set Screws	73	(1)
Drill and Counterbore Sizes	74	(1)
Hexagon and Spline Socket Flat Countersunk Head Cap Screws	75	(1)
Slotted Flat Countersunk Head Cap Screws	76	(1)
Hardened Ground Machine Dowel Pins	77	(1)
Hardened Goround Production Dowel Pins	78	(1)
Chamfered and Square End Straight Pins	79	(1)
Standard Straight Pins	79	(1)
Standard Taper Pins	79	(2)
Parallel Steel Dowel Pins	81	(2)
Spring Pins	83	(1)
Slotted Type Spring Pins	83	(1)
T-Nuts	84	(1)
Wrench Openings	85	(1)
Wrench Clearences	86	(1)
UN Thread Forms	87	(1)
British Unified Machine Screws and Nuts	87	(3)
British Standard Whitworth and Fine Machine Screws	90	(2)
Cutting Fluids
Recommendations for Turning and Milling	92	(1)
Recommendations for Drilling and Tapping	93	(1)
Drilling and Reaming
Generally Used Drill Point Angles	94	(1)
US and Metric Size Commercial Drills	95	(4)
Drilling Difficulties	99	(1)
Combined Drills and Countersinks	99	(1)
Counterboring	100	(1)
Length of Point on Twist Drills	101	(1)
Solid Counterbores with Integral Pilot	102	(1)
Solid Carbide Square Boring Tools	102	(1)
Reamers	103	(1)
Reamer Terms	103	(1)
Reamer Difficulties	104	(1)
Tapping
Tap Terms	105	(1)
Threading Formulas	105	(1)
Tapping Specific Materials	106	(3)
Tap Drill Sizes for Threads	109	(1)
Tap Drills and Clearance Drills	110	(1)
Tap Drills for Pipe Taps	110	(1)
Tapping Drill Sizes for ISO Metric	111	(1)
Tap Drill or Core Hole Sizes	111	(1)
Speeds and Feeds
Cutting Speeds for Plain Carbon and Alloy Steels	112	(2)
Cutting Speeds for Ferrous Cast Metals	114	(1)
Cutting Speeds for Stainless Steels	115	(1)
Cutting Speeds for Tool Steels	116	(1)
Cutting Speeds for Light Metals	117	(1)
Cutting Speeds for Titanium Alloys	117	(1)
Cutting Speeds for Superalloys	118	(1)
Cutting Speeds for Copper Alloys	119	(1)
Adjustment Factors for Turning with HSS Tools	120	(1)
Feeds for Milling with HSS Cutters	121	(2)
RPM for Drills of Number and Letter Sizes	123	(1)
RPM for Various Cutting Speeds and Diameters	124	(4)
Speeds and Feeds in Diamond Grinding	128	(1)
Speeds and Feeds for Drilling Holes in Plastics	128	(1)
Speeds and Numbers of Teeth for Sawing Plastics Materials	128	(1)
Milling Cutters
Milling Cutter Terms	129	(1)
End Mill Terms	129	(1)
Sharpening Milling Cutters	130	(1)
Grinding Wheels for Sharpening Cutters	130	(1)
Wheel Speeds and Feeds for Sharpening Milling Cutters	131	(1)
Clearance Angles for Milling Cutter Teeth	131	(1)
Rake Angles for Milling Cutters	131	(1)
Set-ups Used in Grinding Clearance Angle on Milling Cutter Teeth	132	(1)
Multiple- and Two-Flute Single-End Helical End Mills	133	(1)
Multiple-Flute Medium Helix Single-End End Mills	134	(1)
Form Relieved Corner Rounding Cutters	135	(1)
Two-Flute, High Helix Single-End End Mills with Weldon Shanks	135	(1)
Two-Flute, Medium Helix, Plain-and Ball-End, Single-End End Mills	136	(1)
Three- and Four-Flute, Medium Helix, Center Cutting, Single-End End Mills	137	(1)
60-Degree Single Angle Milling Cutters	138	(1)
Key Size Versus Shaft Diameter	138	(1)
Keys and Keyways for Milling Cutters	139	(1)
Woodruff Keyseat Cutters	140	(1)
Keys and Keyseats
Depth Control Values for Shaft and Hub	141	(2)
Fits for Parallel and Taper Keys	143	(1)
Plain and Gib Head Keys	144	(1)
Depth of Keyseat	145	(1)
Woodruff Keys and Keyseats	145	(1)
Woodruff Keyseat Dimensions	146	(2)
Broaching
Pitch of Broach Teeth	148	(1)
Data for Surface Broaches	149	(1)
Broaching Pressure	149	(1)
Causes of Broaching Difficulties	150	(1)
Cutting Tools for Turning
Cutting Tool Terms	151	(1)
Chipbreakers	152	(1)
Identification System for Indexable Inserts	152	(2)
Standard Shank Sizes for Indexable Insert Holders	154	(1)
Letter Symbols for Qualification of Tool Holders	155	(1)
Numerical Control Tooling	156	(1)
Insert Radius Compensation	156	(3)
Threading Tool Insert Radius Compensation	159	(1)
Cemented Carbides	159	(1)
Classifications of Hardmetals	160	(1)
Machining Operations
Machining Aluminium	161	(1)
Machining Magnesium	162	(1)
Machining Zinc Alloy Die-Castings	163	(1)
Machining Monel and Nickel Alloys	163	(1)
Machining Copper Alloys	164	(1)
Machining Hard Rubber	164	(1)
General Turning Practical Tips	165	(2)
Tool Troubleshooting	167	(2)
Common Tool Faults, Failures, and Cures	169	(3)
Computer Numerical Control
Format Classification	172	(1)
G-Code Addresses	173	(2)
Letter Addresses	175	(1)
Miscellaneous Functions	176	(1)
Grinding Wheels
Grinding Wheel Safety	177	(1)
Handling, Storage and Inspection	177	(1)
Machine Conditions	177	(1)
Grinding Wheel Mounting	177	(1)
Safe Operating Speeds	178	(1)
RPM of Various Grinding Speeds and Wheel Diameters	179	(1)
Portable Grinders	180	(1)
Maximum Peripheral Speeds for Grinding Wheels	180	(1)
Principal System of Surface Grinding Diagrams	181	(1)
Periphery of Wheel	182	(1)
Face (Side) of Wheel	182	(1)
Recommendations for Surface Grinding	183	(1)
Common Faults and Possible Causes in Surface Grinding	184	(1)
Grinding Wheel Markings	185	(1)
Sequence of Markings	185	(1)
Composition of Diamond and Cubic Boron Nitride Wheels	185	(1)
Conventional Abrasives Grinding Wheel Recommendations	186	(11)
Shapes and Sizes of Grinding Wheels	197	(1)
Standard Shapes and Inch Size Ranges	197	(4)
Standard Shapes and Metric Size Ranges	201	(2)
Standard Shapes of Grinding Wheel Faces	203	(1)
Diamond Wheel Core Shapes and Designations	204	(1)
Diamond Wheel Cross-sections and Designations	204	(1)
Designations for Location of Diamond Section	205	(1)
Designation Letters for Diamond Wheels	206	(1)
Wheel Type and Abrasive Specification	207	(1)
Standard Shapes and Inch Sizes of Mounted Wheels and Points	208	(2)
Standard Shapes and Metric Sizes of Mounted Wheels and Points	210	(1)
Lapping Lubricants	211	(1)
Sharpening Carbide Tools	211	(1)
Silicon Carbide Wheels	212	(1)
Grinding Wheels (cond.)
Diamond Wheels, Grits and Grades	212	(1)
Diamond Concentration	212	(1)
Dry Versus Wet Grinding of Carbide Tools	213	(1)
Coolants for Carbide Tool Grinding	213	(1)
Peripheral Versus Flat Side Grinding	213	(1)
Lapping Carbide Tools	213	(1)
Chip Breaker Grinding	214	(1)
Gearing
Gear Tooth Nomenclature	215	(1)
Gear Tooth Forms	216	(1)
Formulas for Standard Spur Gears	217	(1)
Circular Pitch in Gears	218	(2)
Series of Involute, Finishing Gear Milling Cutters	220	(1)
Gear Design Based upon Module System	221	(1)
Tooth Form for Spur and Bevel Gears	221	(1)
Tooth Dimensions Based Upon Module System	222	(1)
Module System of Gearing	223	(1)
Equivalent Diametral Pitches, Circular Pitches, and Metric Modules	224	(1)
Measurement of Gear Tooth	225	(1)
Checking Spur Gear Size by Chordal Measurement	225	(1)
Chordal Measurements over Spur Gear Teeth	226	(1)
Number of Teeth Included in Chordal Measurement	227	(1)
Formulas for Chordal Dimensions	227	(1)
Properties of Materials
Standard Steel Classification	228	(1)
Classification of Tool Steels	228	(1)
System of Designating Carbon and Alloy Steels	229	(1)
Classification, Compositions, and Properties of Tool and Die Steels	230	(2)
Quick Reference Guide for Tool Steel Selection	232	(2)
Molybdenum High-Speed Steels	234	(1)
Hot Work Tool Steels	235	(1)
Tungsten High-Speed Tool Steel	236	(1)
Cold Work Tool Steels	237	(1)
Shock Resisting, Mold Tool Steels	238	(1)
Temperature of Steel as Indicated by Color	239	(2)
Comparative Hardness Scales for Steel	241	(3)
Weights of Various Metals and Shapes	244	(3)
Thermal Properties of Various Metals	247	(2)
Characteristics of Plastics	249	(1)
Working With Plastics	250	(1)
Standards for Drawings
Shop Prints, Reading and Interpreting	251	(1)
Standard for Engineering Drawings	251	(1)
Symbols for Section Lining	252	(1)
Symbols for Datum Referencing	253	(1)
Allowances and Tolerances
Limits and Fits	254	(1)
Preferred Basic Sizes	254	(1)
Tolerances and Allowances	254	(1)
Standard Tolerances	255	(1)
Relation of Machining Processes to Tolerance Grades	255	(1)
Tolerances for Cylindrical Parts	255	(1)
Designation of Standard Fits	256	(1)
Graphical Representation of Limits and Fits	257	(2)
Running and Sliding Fits	259	(2)
Clearance Locational Fits	261	(2)
Transition Locational Fits	263	(1)
Interference Locational Fits	264	(1)
Force and Shrink Fits	265	(2)
Preferred Metric Limits and Fits	267	(1)
Preferred Metric Sizes	268	(1)
Preferred Fits	268	(2)
Terms for Preferred Fits	270	(1)
Preferred Hole Basis Metric Clearance Fits	271	(2)
Hole Basis Metric Transition and Interference Fits	273	(2)
Preferred Shaft Basis Metric Clearance Fits	275	(2)
Preferred Shaft Basis Metric Transition and Interference Fits	277	(2)
Gagemakers Tolerances	279	(1)
Relation of Machining Processes to IT Tolerance Grades	280	(1)
Usage of IT Tolerance Grades	280	(1)
Surface Texture
Surface Texture Symbols	281	(1)
Roughness Sampling Length	282	(1)
Roughness Average Values	283	(1)
Waviness Height Values	283	(1)
Lay Symbols	284	(1)
Example Designations	284	(1)
Application of Symbols	285	(2)
Surface Roughness Produced by Common Production Methods	287	(1)
Conversion Factors
Metric Conversion Factors	288	(6)
Factors and Prefixes of SI Units	294	(1)
Inch to Millimeter and Inch to Centimeter	295	(1)
Decimals of an Inch to Millimeters	296	(2)
Millimeters to Inches	298	(2)
Fractional Inch to Millimeter and Foot to Millimeter	300	(1)
Thousandths of an Inch to Millimeters	301	(1)
Greek Letters and Standard Abbreviations	302	(1)
Roman Numerals	302	(1)
Rounding off Numbers	302	(1)
Commonly Used Constants	302	(1)
Weights and Volumes	303