Modern Woodworking

by Wagner, Willis H.; Kicklighter, Clois E.

• ISBN13: 9781590704813
• ISBN10: 1590704819
• Format: Hardcover
• Copyright: 2006-06-30
• Publisher: Goodheart-Willcox Pub

Summary

Comprehensive text designed to meet the needs of both beginning and advanced woodworking classes.

Table of Contents

Fundamentals
Planning and Designing in Woodworking	7	(14)
Planning Wood Products
Designing Wood Products
Design Factors
Furniture Styles
Sketching
Presentation Drawings
Working Drawings
Plan of Procedure
Bill of Material
Selecting and Identifying Materials	21	(24)
Selecting Wood
Grades of Lumber
Lumber Defects
Seasoning Lumber
Cutting Methods
Surface and Size
Wood Identification
Panel Materials
Plywood
Composite Board
Handling and Storing
Figuring Board Footage
Woodshop Safety	45	(16)
General Safety Rules
Shop Safety
Power Equipment Safety Rules
Personal Protective Safety Equipment
Wood Dust Exposure Limits
EPA Regulations for Ozone-Depleting Chemicals
Basic Processes
Measurement, Layout, and Rough-Out	61	(10)
Measuring
The Metric System
Conversion Factors
Selecting and Laying Out
Cutting Stock to Rough Length
Ripping Stock to Rough Width
Laying Out and Cutting Plywood
Sharpening a Hand Saw
Jointing
Filing
Setting
Planing and Sawing	71	(14)
Kinds and Sizes of Planes
Sharpening Plane Irons
Adjusting Planes
Planing a Surface
Planing an Edge
Squaring Stock to Length with Backsaw
Planing Edge Grain
Squaring Small Pieces of Stock
Drilling and Boring	85	(10)
Braces and Auger Bits
Sharpening an Auger Bit
Layout and Marking
Boring
Boring to Specified Depth
Doweling Jigs
Counterboring
Boring Holes at an Angle
Using an Expansive Bit
Using a Forstner Bit
Drilling Holes
Automatic Drills
Cordless Drills
Wood Joints	95	(18)
Butt and Edge Joints
Dados and Grooves
Rabbet Joints
Lap Joints
Mortise-and-Tenon
Dowel Joints
Miter Joints
Dovetail and Box Joints
Plate Joinery
Plate Joiners
Plates
Making a Plate Joint
Building Jigs
Cutting Curves, Irregular Shapes, Bevels, and Chamfers	113	(10)
Laying Out Geometric Shapes
Curves
Patterns and Templates
Cutting Curves
Coping Saw
Compass Saw
Chisels
Smoothing Curves and Edges
Carving and Shaping
Chamfers, Bevels, and Tapers
Assembly and Final Surface Preparation
Adhesives, Gluing, and Clamping	123	(16)
Adhesives, Cements, and Glues
Preparing Wood for Gluing
Trial Assemblies
Preparing Glue
Applying Glue
Gluing an Edge Joint
Toggle Clamps
Gluing Frames and Finished Assemblies
Cleaning Glue Joints
Gluing Miter Joints
Building Clamping Devices
Production Methods and Equipment
Mechanical Fasteners and Assembly	139	(14)
Hammers
Nails
Driving Nails
Wood Screws
Drilling Holes for Wood Screws
Setting Screws
Special Fasteners
Production Equipment
Sanding and Preparing for Finish	153	(12)
Coated Abrasives
Making Abrasives
Sanding
Cleaning Sanded Work
Using a Wood Scraper
Hand Scraper
Cabinet Scraper
Repairing Defects
The Final Touch
Finishes and Finishing	165	(36)
Finishing Safety Rules
Wood Finishing Terms
Brushes
Preparing Surfaces for Finishing
Cleaning and Disassembly
Bleaching
Wood Fillers
Finishing Operations
Choosing the Right Solvent
Proper Ventilation and Fire Safety
Staining
Sealers
Shading and Glazing
Paint and Enamel
Epoxy and Polyester Resin
Water-Based Finishes
Finishing Room
Applying Topcoats
Sanding and Rubbing
Spraying, Coating, and Drying
Spray Equipment
Industrial Spraying
Power Tools
Planing Machines	201	(18)
Power Equipment Safety
Planing Sequence
Jointer
Jointer Safety
Planing an Edge
Planing a Surface
Planing Edge Grain
Bevels and Chamfers
Planing a Taper
Planing a Rabbet
Special Setups
Sharpening Jointer Knives
Lubrication
Portable Planes
Power Plane Safety
Planer
Planer Safety
Operating the Planer
Adjusting and Sharpening the Planer
Industrial Planing Equipment
Circular Saws	219	(36)
Table Saw
Saw Blades
Safety Rules for the Table Saw
Changing Saw Blades
Ripping to Width
Resawing
Crosscutting to Length
Cutting Duplicate Parts to Length
Cutting Plywood
Cutting Angles, Bevels, and Tapers
Cutting Rabbets, Dados, and Grooves
Mounting a Dado Head
Using a Dado Head
Special Fixtures and Setups
Sliding Tables
Sharpening Circular Saw Blades
Radial Arm Saw
Radial Arm Saw Safety
Crosscutting
Miters, Bevels, and Compound Miters
Ripping Cuts
Dados and Grooves
Portable Circular Saw
Portable Circular Saw Safety
Using the Portable Circular Saw
Power Compound Miter Saw
Industrial Machines
Band Saw, Scroll Saw, and Saber Saw	255	(18)
Band Saw
Blades
Band Saw Safety
Roughing Cuts
Straight Finished Cuts
Cutting Curves
Resawing
Special Setups
Scroll Saw
Selecting and Installing Blades
Scroll Saw Safety
Cutting Procedures
Saber Saws
Saber Saw Safety
Using the Saber Saw
Laser Cutting Woods
Industrial Machines
Drill Press, Mortiser, and Tenoner	273	(18)
Drill Press
Sizes, Parts, and Adjustments
Drill Press Safety
Basic Drill Press Operation
Mortising Attachment
Cutting a Mortise
Pocket Cutter
Sanding, Routing, and Shaping
Portable Electric Drill
Portable Electric Drill Safety
Cordless Portable Drill
Industrial Boring Machines
Lathe	291	(20)
Parts of a Lathe
Turning Tools
Turning Speeds
Drawings for Turned Objects
Lathe Safety
Spindle Turning
Turning Duplicate Parts
Faceplate Turning
Applying Finishes
Using the Tailstock
Turned Chucks
Automatic Lathe
Turning Sander
Chucking and Boring Machine
Router, Shaper, and Molder	311	(20)
Portable Router
Plunge Router
Router Bits
Portable Router Safety
Mounting Bits and Adjusting the Base
Using the Router
Cutting Dovetail Joints
Cutting Grooves and Spirals on Round Stock
Using Routers in Trade and Industry
CNC Routers
Shaper
Shaper Cutters
Shaper Safety Rules
Installing Spindles and Cutters
Shaping with the Fence
Shaping with Depth Collars
Industrial Machines
Molder
Sanding Machines	331	(14)
Disk Sanders
Selecting and Mounting Disks
Using the Disk Sander
Belt Sanders
Sanding Machine Safety
Portable Belt Sanders
Using a Portable Belt Sander
Portable Finishing Sanders
Random Orbit Sander
Detail Sander
Industrial Machines
Cabinetmaking and Furniture Making
Special Procedures in Fine Woodworking	345	(18)
Reeding and Fluting
Wood Carving
Decorative Joints
Marquetry
Decorative Moldings
Tambours
Furniture and Cabinetwork	363	(20)
Types of Construction
32mm Construction
Standard Sizes
Using Solid Stock
Framed Panels
Making a Master Layout
Constructing Web Frames
Assembling Panels and Web Frames
Finishing Plywood Edges
Shelves
Tops
Legs
Hardware and Metal Trim
Furniture Assemblies
Built-In Cabinetwork
Drawer and Door Construction	383	(10)
Drawers
Drawer Construction
Drawer Guides
Doors
Swinging Doors
Sliding Doors
Special Materials and Processes
Laminating and Bending Wood	393	(10)
Selecting and Cutting Stock
Applying Glue
Clamping Forms and Devices
Curing
Cutting to Size and Finishing
Molded Plywood
Bending with Kerfs
Bending Solid Stock
Structural Laminates
Synthetic Surface Materials	403	(8)
Layout and Cutting
Applying Adhesives
Drying and Bonding
Edgebanding
New Surface Laminates
Solid Surface Materials
Trimming and Finishing
Upholstery	411	(12)
Tools and Materials
Detachable Seats and Back
Tight Spring Construction
Padding
Final Covering
Construction
Footings and Foundations	423	(18)
Staking Out Building Location
Excavation
Foundation Systems
Slabs
Footings
Footing Design
Footing Forms
Erecting Wall Forms
Re-establishing the Building Line
Form Hardware
Panel Forms
Wall Openings
Anchors
Concrete Block Foundations
Waterproofing
Slab-on-Ground Foundations
Steps, Sidewalks, and Driveways
Brick Paving
Wood Foundations
Framing Floors, Walls, and Ceilings	441	(26)
Floor Framing
Types of Framing
Girders and Beams
Posts and Columns
Installing Sills
Joists
Framing Openings
Bridging
Special Framing Problems
Floor Trusses
Glued Floor System
Steel Joists
Wall and Ceiling Framing
Frame Wall Construction
Plate Layout
Lay Out of Rough Openings
Constructing Wall Sections
Partitions
Ceiling Frame
Metal Framing
Roof Framing and Roofing	467	(22)
Types of Roofs
Rafters
Slope and Pitch
Framing
Erecting a Gable Roof
Roof Openings
Roof Truss Construction
Code Requirements
Roofing
Roof Sheathing
Roofing Materials
Flashing
Wood Shingles and Shakes
Tile Roofing
Sheet Metal Roofing
Windows, Exterior Doors, and Finish	489	(18)
Windows
Types of Windows
Fixed and Special-Shape Windows
Energy-Efficient Windows
Window Details
Windows in Plans and Elevations
Window Sizes
Installing Windows
Exterior Doors
Types of Doors
Exterior Door Frames
Installing Sliding Glass Doors
Garage Door Frames
Exterior Finish
Cornice and Rake Construction
Types of Finish
Siding
Shingles
Brick or Stone Veneer
Interior Finish	507	(18)
Insulation
Types of Insulation
Placing Insulation
Interior Wall and Ceiling Construction
Finish Flooring
Stairs
Types of Stairs
Stair Design
Treads and Risers
Interior Doors
Interior Door Frames
Interior Trim
Post-and-Beam and Prefabricated Construction	525	(12)
Advantages
Foundations and Posts
Floor Beams
Roof Beams
Fasteners
Planks
Prefabricated Construction
Factory-Built Components
Prefabricated Buildings
Special Topics
Patternmaking	537	(12)
The Molding Process
Shrinkage, Finish, and Draft
Materials and Tools
Layouts
Constructing the Pattern
Split Patterns
Cores and Core Prints
Core Boxes
Match Plates
Tool Selection and Care	549	(14)
Hand Tools
Portable Power Tools
Stationary Power Tools
The Home Workshop
Mass Production	563	(14)
Selecting and Designing
Pilot Models and Production Ideas
Operational Analysis
Tooling-Up for Production
Equipment Layout and Production Lines
Handling and Storing Materials
Inspection Points
Operating the Production Line
Records and Evaluation
Products
Wood Technology	577	(20)
Properties and Characteristics of Wood
Structure and Growth
Moisture Content and Shrinkage
Drying Methods
Moisture Meters
Equilibrium Moisture Content
Forestry
Lumbering
Plywood and Veneer
Manufactured Board
Research and Development
Career Opportunities	597	(9)
Forestry
Lumbering
Papermaking
Manufacturing
Construction
Distribution
Wood Science and Technology
Leadership
Glossary of Terms	606	(11)
Reference Section	617	(15)
Index	632