NATEF Correlated Task Sheets for Automotive Technology

by Halderman, James D.

• ISBN13: 9780133995671
• ISBN10: 0133995674
• Edition: 5th
• Format: Paperback
• Copyright: 2015-01-08
• Publisher: Pearson

Summary

The Pearson NATEF correlated task sheets, all written by James Halderman, are designed to provide guidelines for the student who is performing a task as specified by the National Automotive Technicians Education Foundation (NATEF). The NATEF task sheets cover all of the tasks specified by NATEF for the following areas:

• Engine Repair (A1)
• Automatic Transmissions/Transaxles (A2)
• Manual Drive Trains and Axles (A3)
• Suspension and Steering (A4)
• Brakes (A5)
• Electricity/Electronics (A6)
• Heating and Air Conditioning (A7)
• Engine Performance (A8)

Each task sheets is easy-to-read and contains the following features:

1. Designated lines for vehicle identification information
2. Designated line for the name of the student technician
3. Step-by-step procedure needed to be performed and space for the student o fill in the specified exact procedure for the vehicle being serviced or tested
4. Most task sheets are illustrated to help bring the topic to life
5. Includes a grading scale for the instructor to rate the student as to how well the task was performed
6. A place to record the time on task.
7. Each Pearson automotive textbook has a NATEF correlation chart in the appendix and on the Pearson website that correlates each task sheets to the 2013 NATEF tasks. Other correlation charts correlate the task sheets to:
   • The 2008 NATEF Standards- For programs that are NATEF certified under the 2008-2011 standards.
   • The 2012 NATEF Standards - For programs that are NATEF certified under the 2012 standards.
   • The 2013 NATEF Standards- for programs that are NATEF certified under the 2013-2017 standards.

Table of Contents

Table of Contents

Page

Section One: Careers in the Automotive Service Area

Chapter 1-Automotive Background and Overview

Vehicle Chassis Identification (A4-A-4) 1

Chapter 2-Careers in the Automotive Service Industry

Vehicle Service Facility Visit (Task not specified by NATEF) 2

Chapter 3-Starting a Career in the Automotive Industry

Sample Resume (Task not specified by NATEF) 3

Sample Cover Letter (Task not specified by NATEF) 4

Job Shadowing (Task not specified by NATEF) 5

Chapter 4-Working as a Professional Service Technician

Work Order (A1 through A-8-A1) 6

Chapter 5-Technician Certification

ASE Technician Certification (Task not specified by NATEF) 7

Section Two: Safety and Environmental, and

Health Concerns

Chapter 6-Shop Safety

Shop Safety Checklist (Task not specified by NATEF) 8

Fire Extinguisher (Task not specified by NATEF) 9

Chapter 7-Environmental and Hazardous Materials

Material Safety Data Sheet (MSDS) (Task not specified by NATEF) 10

Section Three: Tools, Shop Equipment, and Measuring

Chapter 8-Fasteners and Thread Repair

Thread Repair (A1-A-7) 11

Chapter 9-Hand Tools

Hand Tool Identification (Task not specified by NATEF) 12

Chapter 10-Power Tools and Shop Equipment

Power and Shop Equipment Safety Survey (Task not specified by NATEF) 13

Oxy-Acetylene Torch Usage (Task not specified by NATEF) 14

Chapter 11-Vehicle Lifting and Hoisting

Vehicle Hoisting (Task not specified by NATEF) 15

Chapter 12-Measuring Systems and Tools

Micrometer (Task not specified by NATEF) 16

Vernier Dial Caliper (Task not specified by NATEF) 17

Feeler Gauge (Task not specified by NATEF) 18

Straight Edge (Task not specified by NATEF) 19

Dial Indicator (Task not specified by NATEF) 20

Telescopic Gauge (Task not specified by NATEF) 21

Section Four: Principles, Math, and Calculations

Chapter 13-Scientific Principles and Materials

Water Boil Experiment (Task not specified by NATEF) 22

Chapter 14-Math, Charts, and Calculations

Math Problem Exercise (Task not specified by NATEF) 23

Section Five: Vehicle Service Information, Identification,

and Routine Maintenance

Chapter 15-Service Information

VIN Code (A1 through A8-A-2) 24

Vehicle Service History (A1 through A8-A-2) 25

Technical Service Bulletin (A1 through A8-A-2) 26

Service Information (A1-A-3, A2) 27

Vehicle Safety Certification Label (A1 through A8-A-3) 28

Chapter 16-Vehicle Identification and Emission Ratings

Vehicle Emission Control Information (A1 through A8-A-3) 29

Chapter 17-Preventive Maintenance and Service Procedures

Safety Check (Task not specified by NATEF) 30

Windshield Wiper Blade Service (Task not specified by NATEF) 31

Engine Oil Dipstick Test (A1-A-7) 32

Engine Oil Change (A1-D-13) 33

Cooling System Inspection (A1-D-3) 34

Accessory Drive Belt Inspection (A1-D-4) 35

Tire Rotation (A4-F-3) 36

Lubrication Service (A4-D-6) 37

Fluids Check (A8-A-5) 38

Section Six: Engine Repair

Chapter 18-Gasoline Engine Operation, Parts, and Specifications

Gasoline Engine Identification (A1-A-4) 39

General Engine Specifications (A1-A-4) 40

Chapter 19-Diesel Engine Operation, and Diagnosis

Flexible Fuel Vehicle Identification (A8-A-3) 41

Alternative Fuel Power and Economy Specifications (A8-A-3) 42

Diesel Engine Identification (A8-A-4) 43

Chapter 20-Coolant

Test and Replace Coolant (A1-D-4) 44

Coolant Flush (A1-D-4) 45

Chapter 21-Cooling System Operation and Diagnosis

Cooling System Tests (A1-B-1) 46

Engine Cooling System Identification (A1-A-3) 47

Engine Cooling System Inspection (A1-D-3, A8-A-15) 48

Radiator Testing with an Infrared Pyrometer (A1-D-3, A8-A-14) 49

Accessory Drive Belt Replacement (A1-D-3) 50

Radiator and Heater Hose Replacement (A1-D-5) 51

Thermostat Replacement (A1-D-7) 52

Radiator Replacement (A1-D-6) 53

Engine Fan Inspection and Testing (A1-D-8) 54

Identify the Cause of Engine Overheating (A1-D-1) 55

Chapter 22-Engine Oil

Engine Oil Change (A1-D-10) 56

Chapter 23-Lubrication System Operation and Diagnosis

Engine Lubrication Specifications (A1-A-3) 57

Oil Pump Inspection (A1-D-13) 58

Auxiliary Oil Coolers (A1-D-11) 59

Oil Temperature and Pressure Switches (A1-D-12, A1-A-3) 60

Chapter 24-Intake and Exhaust Systems

Exhaust System Inspection (Task not specified by NATEF) 61

Intake Manifold Gasket Replacement (Task not specified by NATEF) 62

Chapter 25-Turbocharging and Supercharging

Turbocharger Identification (A1-A-3) 63

Test Operation of Turbocharger/Supercharger (A8-D-10) 64

Chapter 26-Engine Condition Diagnosis

Engine Problem Analysis (A1-A-2) 65

Fluid Leakage Detection (A1-A-4) 66

Engine Fluid Leaks (A1-A-5) 67

Engine Noise and Vibration Diagnosis (A1-A-6, A8-A-6) 68

Exhaust System Smoke Test (A1-A7, A8-A-7) 69

Vacuum Testing (A1-A8, A8-A-8) 70

Cylinder Power Balance Tests (A1-A-9, A8-A-9) 71

Compression Testing (A1-A-10, A8-A-10) 72

Cylinder Leakage Test (A1-A-11, A8-A-11) 73

Oil Pressure Measurement (A1-D-9) 74

Chapter 27-In-Vehicle Engine Service

Water Pump Replacement (A1-D-5) 75

Timing Belt/Chain Replacement (A1-A-6, A8-A-11, A1-B-5) 76

Chapter 28-Engine Removal and Disassembly

Remove and Reinstall Engine (A1-A-10) 77

Engine Mount Replacement (A1-A-8) 78

Remove Cylinder Head(s) and Inspect (A1-B-1) 79

Engine Disassembly (A1-C-2) 80

Cylinder Wall Inspection (A1-C-4) 81

Block Thread Inspection and Correction (A1-A-7) 82

Chapter 29-Engine Cleaning and Crack Detection

Cleaning and Crack Detection (A1-B-2) (A1-C-3) 83

Chapter 30-Cylinder Head and Valve Guide Service

Cylinder Head Specifications (A1-B-1) 84

Cylinder Head Flatness Measurement (A1-B-2) 85

Valve Spring Inspection (A1-B-3) 86

Valve Guide Specifications and Measurement (A1-B-9) 87

Chapter 31-Valve and Seat Service

Cylinder Head Assembly Inspection (A1-B-2) 88

Valve Spring Squareness and Free Height (A1-B-7) 89

Valve Stem Seal Replacement (A1-B-8) 90

Valve and Seat Inspection (A1-B-10) 91

Valve Spring Assembled Height (A1-B-11, A1-B-12) 92

Chapter 32-Camshafts and Valve Trains

Camshaft Specification (A1-A-3) 93

Valve Train Inspection (A1-B-3) 94

Valve Lifter Inspection (A1-B-3) 95

Valve Adjustment (A1-B-4) 96

Camshaft Inspection (A1-B-13) 97

Camshaft Bearing Surface Inspection (A1-B-14, A1-C-6) 98

Camshaft Position Sensor (A1-B-6, A8-A-11) 99

Chapter 33-Pistons, Rings, and Connecting Rods

Connecting Rod Specification/Measurement (A1-A-3) 100

Piston and Bearing Wear Patterns (A1-C-9) 101

Piston Inspection and Measurement (A1-C-10) 102

Piston Pin Replacement (A1-C-10) 103

Piston Rings (A1-C-12) 104

Chapter 34-Engine Blocks

Cylinder Block Specification and Measurement (A1-A-3) 105

Engine Block Inspection (A1-C-3) 106

Cylinder Bore Measurement (A1-C-3) 107

Cylinder Bore Deglazing (A1-C-5) 108

Camshaft Bearing Inspection (A1-C-6) 109

Piston-to-Bore Clearance (A1-C-11) 110

Chapter 35-Crankshafts, Balance Shafts, and Bearings

Camshaft Bearings (A1-B-13) 111

Crankshaft Inspection (A1-C-7) 112

Main and Rod Bearings (A1-C-8) 113

Auxiliary and Balance Shafts (A1-C-13) 114

Crankshaft Vibration Damper (A1-C-1) 115

Chapter 36-Gaskets and Sealants

Valve Cover Gasket Replacement (A1-A-5) 116

Chapter 37-Engine Assembly and Dynamometer Testing

Engine Assembly (A1-C-14) 117

Chapter 38-Engine Installation and Break-In

Remove and Install Engine (A1-A-12) 118

Section Seven: Electrical and Electronic Systems

Chapter 39-Electrical Fundamentals

Electrical Fundamentals (Task not specified by NATEF) 119

Chapter 40-Electrical Circuits and Ohm’s Law

Electrical Circuits (Task not specified by NATEF) 120

Chapter 41-Series, Parallel, and Series-Parallel Circuits

Series Circuit Task Sheet #1 (A6-A-2) 121

Series Circuit Task Sheet #2 (A6-A-2) 122

Series Circuit Task Sheet #3 (A6-A-2) 123

Parallel Circuit Task Sheet #1 (A6-A-2) 124

Parallel Circuit Task Sheet #2 (A6-A-2) 125

Parallel Circuit Task Sheet #3 (A6-A-2) 126

Series-Parallel Circuit Task Sheet #1 (A6-A-2) 127

Series-Parallel Circuit Task Sheet #2 (A6-A-2) 128

Series-Parallel Circuit Task Sheet #3 (A6-A-2) 129

Chapter 42-Circuit Testers and Digital Meters

Digital Multimeter Use for Electrical Problems (A6-A-3) 130

Test Light Usage (A6-A-5) 131

Circuit Testing Using a Fused Jumper Wire (A6-A-6) 132

Chapter 43-Oscilloscopes and Graphing Multimeters

Oscilloscope (A6-A-14) 133

Chapter 44-Automotive Wiring and Wire Repair

Fusible Links, Circuit Breakers, and Fuses (A6-A-9) 134

Inspect and Test the Switches (A6-A-10) 135

Inspect Wiring and Connectors (A6-A-11) 136

Wire Harness and Connector Repair (A6-A-12) 137

Solder Wire Repair (A6-A-17) 138

Chapter 45-Wiring Schematics and Circuit Testing

Identify/Interpret Electrical Systems Concerns (A6-A-7) 139

Diagnose Electrical/Electronic Circuits (A6-A-4) 140

Locate Shorts, Grounds, and Opens (A6-A-4) 141

Chapter 46-Capacitance and Capacitors

Blower Motor Radio Noise (A6-H-11) 142

Chapter 47-Magnetism and Electromagnetism

Inspect and Test the Relays (A6-A-10) 143

Chapter 48-Electronic Fundamentals

Electronic Fundamentals (Task not specified by NATEF) 144

Chapter 49-CAN and Network Communications

Module Communication (A6-A-15, A8-B-7) 145

Chapter 50-Batteries

Battery Specifications (A6-B-2) 146

Chapter 51-Battery Testing and Service

Key Off Battery Drain (A6-A-8) 147

Battery and Capacity Tests (A6-B-1 and A6-B-2) 148

Electronic Memory Saver Usage (A6-B-3) 149

Service and Replace the Battery (A6-B-4) 150

Battery Charging (A6-B-5) 151

Jump Starting (A6-B-6) 152

Reinitialization (A6-B-8) 153

Hybrid Auxiliary Battery (A6-B-9) 154

Chapter 52-Cranking Systems

Cranking System Identification (A6-A-1) 155

Chapter 53-Cranking System Diagnosis and Service

Starter Disassembly and Testing (Task not specified by NATEF) 156

Starter Solenoid Testing (Task not specified by NATEF) 157

Starter Voltage Drop/Current Draw Tests (A6-C-1, A6-C-2,

A6-C-3, A6-C-6) 158

Starter Relays and Solenoids A( A6-C-5) 159

Remove and Install the Starter (A6-C-4) 160

Chapter 54-Charging Systems

Alternator Identification (A6-A-1) 161

Chapter 55-Charging System Diagnosis and Service

Alternator Disassembly (Task not specified by NATEF) 162

Alternator Rotor Testing (Task not specified by NATEF) 163

Alternator Stator Testing (Task not specified by NATEF) 164

Alternator Rectifier Bridge Testing (Task not specified by NATEF) 165

Charging System Output Test (A6-D-1, A6-D-2) 166

Charging System Diagnosis (A6-D-5) 167

Remove and Install Alternator (A6-D-4) 168

Charging Circuit Voltage Drop (A6-D-2) 169

Chapter 56-Lighting and Signaling Circuits

Lighting System Diagnosis (A6-E-1, A6-E-2, and A6-E-3) 170

High-Intensity Discharge Headlights (A6-E-4) 171

Chapter 57-Driver Information and Navigation Systems

Gauge Diagnosis (A6-F-1) 172

Driver Information and Warning Devices (A6-F-2, A6-H-3) 173

Chapter 58-Horn, Wiper, and Blower Motor Circuits

Horn (A6-G-1) 174

Windshield Wiper/Washer (A6-G-2 and A6-G-3) 175

Blower Motor Circuit (A6-H-1) 176

Chapter 59-Accessory Circuits

Power Accessory Diagnosis (A6-H-1, A6-H-2) 177

Door Panel (A6-H-6) 178

Body and Module Communication Diagnosis (A6-H-7 and A6-H-12) 179

Keyless Entry and Anti-Theft Diagnosis (A6-H-8) 180

Chapter 60-Restraint Systems and Airbags

Airbag Diagnosis (A6-H-4) 181

Disarm and Enable Airbags (A6-H-5) 182

Chapter 61-Audio System Operation and Diagnosis

Radio Diagnosis (A6-B-8) 183

Section Eight: Heating and Air Conditioning

Chapter 62-Heating and Air Conditioning Components and Operation

AC Component Identification (A7-A-2) 184

Hybrid Vehicle A/C System Precautions (A7-B-4) 185

Chapter 63-Automatic Air Conditioning System Operation

Automatic/Dual Climate System Identification (A7-D-8) 186

HVAC Electrical Controls (A7-D-3) 187

Automatic Air Conditioning System Operation (A7-D-8) 188

Chapter 64-Heating and Air Conditioning System Diagnosis

Air Conditioning Work Order (A7-A-2) 189

Air Conditioning System Performance Test (A7-A-3) 190

Air Conditioning Noise Diagnosis (A7-A-4) 191

Refrigerant Identification/Read Pressures (A7-A-5) 192

Leak Test the Air Conditioning System (A7-A-6) 193

Refrigerant Oil (A7-A-7, A7-A-8) 194

HVAC Diagnosis (A7-A-9) 195

Determine Need for Refrigerant Filter (A7-B-5) 196

Air Conditioning System Performance Check (A7-A-3) 197

Heating System Performance Check (A7-C-2) 198

Cooling System Inspection (A7-C-1) 199

Thermostat Replacement (A1-D-7) 200

Cooling Fan and Related Inspections (A1-D-8) 201

Heater System Service (A7-C-4) 202

Blower Motor Diagnosis (A7-D-1) 203

Air Conditioning Compressor Clutch Control Diagnosis (A7-B-2) 204

Air Conditioning Control System Diagnosis (A7-D-4, A7-D-5) 205

Identify Heating and Air Conditioning Concerns

(A7-A-1, A7-C-3, A7-D-7) 206

Chapter 65-Heating and Air Conditioning System Service

Air Conditioning Compressor Service (A7-B-1, A7-B-2, A7-B-3) 207

Inspect Air Conditioning Condenser (A7-B-7) 208

Receiver/Drier Accumulator Drier (A7-B-8) 209

Replace Expansion Valve/Orifice Tube (A7-B-9) 210

Evaporator Housing Drain (A7-B-10) 211

Evaporator Replacement (A7-B-12) 212

Condenser Replacement (A7-B-13) 213

Inspect Belts and Hoses (A7-C-1) 214

Refrigerant Handling Equipment (A7-E-1) 215

Identify and Recover Refrigerant (A7-E-2) 216

Recycle Refrigerant (A7-E-3) 217

Evacuate and Charge the Air Conditioning System (A7-E-4) 218

Hybrid A/C System Circuits (A7-B-4) 219

Section Nine: Engine Performance

Chapter 66-Gasoline

Fuel-Related Scan Data (A8-D-2) 220

Alcohol Content in Gasoline (A8-D-2) 221

Chapter 67-Alternative Fuels

Alternative Fuel (None Specified) 222

Chapter 68-Diesel and Biodiesel Fuels

Diesel Fuel (None specified) 223

Biodiesel (None specified) 224

Chapter 69-Ignition System Components and Operation

Ignition System Identification (A8-A-2) 225

Spark Plug Specifications (A8-A-2) 226

Chapter 70-Ignition System Diagnosis and Service

Ignition Timing (task not specified by NATEF) 227

Electronic Ignition Diagnosis (A8-C-1, A8-C-3) 228

Scan Tool Testing of the Ignition System (A8-C-1) 229

Ignition Scope Analysis (A8-A-9) 230

Ignition Inspection and Testing (A8-C-1) 231

Spark Plugs Inspection (A8-C-4) 232

Ignition Coil Testing (A8-C-4) 233

Position Sensor Diagnosis (A8-C-2) 234

Position Sensor Waveform (A8-C-2) 235

Primary Ignition Inspection and Testing (A8-C-2) 236

Chapter 71-Computer Fundamentals

PCM Actuators Diagnosis (A8-A-9) 237

Chapter 72-Temperature Sensors

Temperature Sensor Scan Tool Diagnosis (A8-A-9) 238

Chapter 73-Throttle Position Sensors

Throttle Position Sensor Scope Test (A8-A-9) 239

Chapter 74-MAP/BARO Sensors

MAP Sensor Diagnosis (A8-A-9) 240

Chapter 75-Mass Air Flow Sensors

MAF Sensor Diagnosis (A8-A-9) 241

Chapter 76-Oxygen Sensors

Oxygen Sensor Diagnosis (A8-A-9) 242

Wide-Band Oxygen Sensor (A8-A-9) 243

Chapter 77-Fuel Pumps, Lines, and Filters

Fuel Pump Testing (A8-D-3) 244

Fuel Pump Current Draw Test (A8-D-3) 245

Fuel Filter Replacement (A8-D-4) 246

Chapter 78-Fuel Injection Components and Operation

Air Intake Inspection (A8-B-5, A8-D-6) 247

Chapter 79-Gasoline Direct Injection Systems

Gasoline Direct Injection Identification (A8-A-2) 248

Chapter 80-Electronic Throttle Control Systems

Electronic Throttle Control System ID (A8-A-2) 249

Chapter 81-Fuel-Injection System Diagnosis and Service

Scan Tool Diagnosis (A8-B-5, A8-D-8) 250

Fuel Trim Diagnosis (A8-B-6) 251

Port Fuel-Injection System Diagnosis (A8-D-7) 252

Injector Resistance Testing (A8-D-7) 253

Fuel Injector Balance Test (A8-D-7) 254

Injector Voltage Waveform Test (A8-D-7) 255

Chapter 82-Vehicle Emission Standards and Testing

Exhaust Gas Analysis (A8-A-1) 256

Chapter 83-Evaporative Emission Control Systems

EVAP System Component Inspection (A8-E-5, A8-E-10) 257

Evaporative Emission Controls Diagnosis (A8-E-5, A8-E-10) 258

Evaporative Emission DTC Diagnosis (A8-E-10, A8-E-11) 259

Chapter 84-Exhaust Gas Recirculation (EGR) Systems

EGR System Diagnosis (A8-E-6) 260

Service EGR System (A8-E-3, A8-E-7) 261

EGR Electrical Sensors (A8-E-6) 262

Chapter 85-Positive Crankcase Ventilation (PCV) and Secondary

Air Injection (SAI) Systems

PCV System Inspection (A8-E-1, A8-E-2) 263

PCV System Diagnosis (A8-E-1) 264

Secondary Air Injection Diagnosis (A8-E-4) 265

AIR Pump Component Inspection (A8-E-4) 266

AIR Pump Electrical Component Inspection (A8-E-4, A8-E-8) 267

Chapter 86-Catalytic Converters

Exhaust System Backpressure Test (A8-E-9, A8-D-11) 268

Catalytic Converter Test (A8-E-4) 269

Catalytic Converter Rattle Test (A8-E-4) 270

Catalytic Converter Performance Test (A8-E-4) 271

Chapter 87-On-Board Diagnosis

OBD II Connector Identification (A8-A-2) 272

Retrieving OBD II Diagnostic Trouble Codes (A8-B-1) 273

OBD II Monitors Status (A8-B-4 and A8-B-8) 274

Chapter 88-Scan Tools and Engine Performance Diagnosis

Scan Tools Identification (A8-B-8) 275

Engine Diagnosis (A8-B-3, A8-B-6, A8-A-8) 276

Section Ten: Hybrid and Fuel Cell Vehicles

Chapter 89-Introduction to Hybrid Electric Vehicles

Hybrid Electric Vehicle Nomenclature (None Specified) 277

Hybrid Regenerative Brake Systems (A5-G-3) 278

Chapter 90-Hybrid Safety and Service Procedures

Hybrid Vehicle HV Circuit Disconnect (A6-B-7) 279

Identify HV of Hybrid Electric Vehicles (A6-B-7) 280

Hybrid Engine Service Precautions (A1-A-9) 281

Identify Hybrid Electric Vehicle A/C System Circuits (A7-B-4) 282

Chapter 91-Fuel Cells and Advanced Technologies

Electric/Fuel Cell Vehicle Identification (None Specified) 283

Section Eleven: Brakes

Chapter 92-Braking System Components and Performance Standards

Identify and Interpret Brake Concerns (A5-A-1) 284

Brake System Component Identification (A5-A-2) 285

Chapter 93-Braking System Principles

Brake System Principles (None Specified) 286

Brake Performance Identification (None Specified) 287

Chapter 94-Brake Hydraulic Systems

Hydraulic Pressure Analysis (A5-B-1) 288

Brake Pedal Height (A5-B-2) 289

Master Cylinder Service (A5-B-3, A5-B-4) 290

Hydraulic System Fault Analysis (A5-B-5) 291

Chapter 95-Hydraulic Valves and Switches

Brake Control Valves (A5-B-5) 292

Red Brake Warning Lamp Diagnosis (A5-B-10, A5-B-11) 293

Brake Stop Light Switch (A5-F-5) 294

Chapter 96-Brake Fluid and Lines

Brake Hoses and Lines (A5-B-6, A5-B-7, A5-B-8) 295

Brake Fluid (A5-B-9, A5-B-13) 296

Chapter 97-Brake Bleeding Methods and Procedures

Brake Bleeding (A5-B-12) 297

Chapter 98-Wheel Bearings and Service

Wheel Bearing Diagnosis (A5-F-1) 298

Wheel Bearing Service (A5-F-2) 299

Wheel Bearing and Race Replacement (A5-F-6, A4-D-2) 300

Inspect and Replace Wheel Studs (A5-F-8) 301

Sealed Wheel Bearing Replacement (A5-F-78, A3-D-3) 302

Chapter 99-Drum Brakes

Drum Brake Identification (A5-A-2) 303

Chapter 100-Drum Brake Diagnosis and Service

Drum Brake Problem Diagnosis (A5-C-1) 304

Drum Brake Service (A5-C-4, A5-C-5, A5-C-6) 305

Install Wheel and Torque Lug Nuts (Drum) (A5-A-4) 306

Chapter 101-Disc Brakes

Disc Brake Identification (A5-A-3) 307

Chapter 102-Disc Brake Diagnosis and Service

Disc Brake Diagnosis and Service (A5-D-1, A5-D-2, A5-D-3,

A5-D-4, A5-D-5) 308

Install Wheel and Torque Lug Nuts (A5-D-12) 309

Brake Pad Wear Indicator System (A5-D-11) 310

Chapter 103-Parking Brake Operation, Diagnosis, and Service

Rear Disc Parking Brake Adjustment (A5-D-10) 311

Parking Brake Adjustment (A5-F-3) 312

Parking Brake Operation (A5-F-4) 313

Parking Brake Indicator Light (A5-F-4) 314

Chapter 104-Machining Brake Drums and Rotors

Brake Drum Service (A5-C-2 and A5-C-3) 315

Brake Rotor Service (A5-D-6, A5-D-7, A5-D-8, and A5-D-9) 316

Chapter 105-Power Brake Unit Operation, Diagnosis, and Service

Vacuum Power Brake Booster Test (A5-E-1) 317

Vacuum Supply/Manifold or Auxiliary Pump (A5-E-2) 318

Vacuum-Type Power Booster Unit (A5-E-3) 319

Hydro-Boost Test (A5-E-4) 320

Master Cylinder Pushrod Length (A5-E-5) 321

Chapter 106-ABS Components and Operation

Traction Control Identification (A5-G-1) 322

Chapter 107-ABS Diagnosis and Service

Electronic Brake (ABS) Component Inspection (A5-G-1) 323

Electronic Brake (ABS) Fault Diagnosis (A5-G-4, A5-G-5) 324

Depressurization of High-Pressure ABS (A5-G-6) 325

Bleed ABS Hydraulic Circuits (A5-G-7) 326

Remove and Install ABS Components (A5-G-5) 327

ABS Wheel Speed Sensor Testing (A5-G-8) 328

Modified Vehicle ABS Problem Diagnosis (A5-G-9) 329

Chapter 108-Electronic Stability Control Systems

Traction Control/Vehicle Stability Component Identification

(A5-G-2) 330

Section Twelve: Suspension and Steering

Chapter 109-Tires and Wheels

Tire Identification (A4-F-1) 331

Chapter 110-Tire Pressure Monitoring Systems

Tire Pressure Monitoring System (A4-F-7, A4-F-10, A4-F-11) 332

Chapter 111-Tire and Wheel Service

Tire Inspection and Air Loss (A4-F-1 and A4-F-8) 333

Tire Vibration and Pull Diagnosis (A4-F-2 and A4-F-5) 334

Tire Rotation (A4-F-3) 335

Tire, Wheel, Axle, and Hub Runout (A4-F-4) 336

Install Wheel on Vehicle (A4-F-6) 337

Tire Replacement (A4-F-6) 338

Tire Repair (A4-F-9) 339

Chapter 112-Suspension System Components and Operation

Suspension and Steering System Information (A4-A-2) 340

Chapter 113-Front Suspension and Service

Suspension Problem Diagnosis (A4-A-2) 341

Diagnose Suspension Concerns (A4-C-2) 342

Suspension Inspection/Component Replacement

(A4-C-3, A4-C-4, A4-C-5, and A4-C-7) 343

Strut Rod and Stabilizer Bushings (A4-C-9) 344

Torsion Bar (A4-C-8) 345

MacPherson Strut Service (A4-C-10) 346

Front Shock Absorber Replacement (A4-D-1) 347

Chapter 114-Rear Suspension and Service

Rear Leaf Springs (A4-C-12) 348

Shock Absorber/Strut Cartridge Replacement (A4-C-10) 349

Chapter 115-Electronic Suspension Systems

Electronic Suspension Diagnosis (A4-C-1) 350

Chapter 116-Steering Columns and Gears

Airbag System and Steering Wheel Service (A4-B-1 and A4-B-2) 351

Steering Column Related Diagnosis (A4-B-3 and A4-B-6) 352

Steering Gear Adjustment/Replacement (A4-B-7) 353

Chapter 117-Steering Linkage and Service

Suspension and Steering Lubrication (A4-B-16) 354

Steering Problem Diagnosis (A4-A-2) 355

Inner Tie Rod Ends and Bellows Boots (A4-B-8) 356

Inspect and Replace Steering Components (A4-B-16) 357

Tie-Rod End Inspection and Replacement (A4-B-17) 358

Chapter 118-Power-Assisted Steering Operation and Service

Steering Gear Diagnosis (A4-B-4 and A4-B-5) 359

Power Steering Fluid (A4-B-9 and A4-B-10) 360

Diagnose Power Steering Fluid Leakage (A4-B-11) 361

Service Power Steering Pump (A4-B-13, A4-B-14) 362

Inspect Power Steering Hoses and Fittings (A4-B-15) 363

Electronically Controlled Steering Systems (A4-B-18) 364

Electric Power Steering (A4-B-20) 365

HEV Power Steering Circuits Services (A4-B-19) 366

Chapter 119-Wheel Alignment Principles

Steering and Suspension Concerns (A4-E-1) 367

Alignment Specification (A4-E-2) 368

Chapter 120-Alignment Diagnosis and Service

Pre-Alignment Inspection (A4-E-2) 369

Alignment Angle Readings (A4-E-3) 370

Four-Wheel Alignment (A4-E-6, A4-E-9) 371

TOOT and SAI (A4-E-4 and A4-E-5) 372

Diagnostic Alignment Angles (A4-E-7, A4-E-8) 373

Section Thirteen: Manual Drive Train and Axles

Chapter 121-Clutches

Diagnose Clutch Concerns (A3-B-1) 374

Clutch Linkage Inspection (A3-B-2) 375

Inspect the Hydraulic Clutch (A3-B-5) 376

Inspect Clutch Components (A3-B-3) 377

Bleed Clutch Hydraulic System (A3-B-4) 378

Flywheel and Ring Gear Inspection (A3-B-6) 379

Bell Housing Inspection (A3-B-3) 380

Flywheel Runout (A3-B-7) 381

Chapter 122-Manual Transmissions/Transaxles

Diagnose Fluid Loss (A3-A-1) 382

Drain and Fill Manual Transmission/Transaxle (A3-A-4) 383

Remove and Replace Transmission/Transaxle (A3-C-6) 384

Disassemble and Reassemble Transmission/Transaxle (A3-C-6) 385

Transmission/Transaxle Inspection (A3-C-1) 386

Manual Transmission Fault Diagnosis (A3-C-4) 387

Manual Transmission/Transaxle Linkage (A3-C-1) 388

Powertrain Mounts (A2-B-5, A3-F-1) 389

Manual Transmission/Transaxle Seals (A3-D-3) 390

Transaxle Final Drive (A3-C-5) 391

Shift Fork Service (A3-C-1) 392

Manual Transmission/Transaxle Endplay (A3-C-6) 393

Synchronizer Assembly (A3-C-6) 394

Transaxle Final Drive (A3-C-5) 395

Manual Transmission/Transaxle Lubrication Devices (A3-C-6) 396

Manual Transmission Sensor and Switches (A3-C-6) 397

Electronically Controlled Manual Transmission (A3-C-2) 398

Chapter 123-Drive Axle Shafts and CV Joints

CV Joint Noise and Vibration Diagnosis (A3-D-1, A3-D-2) 399

Chapter 124-Drive Axle Shafts and CV Joint Service

U-Joint and CV Joint Service (A3-E-3.3, A3-E-3.4, A3-E-3.5) 400

Drive Axle Shaft Service (A3-E-3.2, A3-D-4) 401

Drive Axle Shaft Wheel Studs (A3-E-3.1) 402

Chapter 125-Differentials

Differential Noise Diagnosis (A3-E-1.4) 403

Differential Fluid Leaks (A3-E-1.1) 404

Pinion Seal Replacement (A3-E-1.5) 405

Ring Gear Runout (A3-E-1.6) 406

Differential Assembly Inspection (A3-E-1.7) 407

Drive Pinion Depth (A3-E-1.8) 408

Drive Pinion Bearing Preload (A3-E-1.9) 409

Differential Side Bearing Preload (A3-E-1.10) 410

Ring and Pinion Tooth Pattern (A3-E-1.11) 411

Differential Pinion Gears and Case (A3-E-1.12) 412

Differential Case Assembly (A3-E-1.13) 413

Limited Slip Differential Diagnosis (A3-E-2-1) 414

Limited Slip Lubricant (A3-E-1.3) 415

Limited Slip Differential Components (A3-E-2.1) 416

Limited Slip Differential Rotating Torque (A3-E-2.2) 417

Chapter 126-Four-Wheel-Drive and All-Wheel Drive

Four-Wheel-Drive Diagnosis (A3-F-4, A3-F-5) 418

Inspect and Adjust Shifting Controls (A3-F-1) 419

Transfer Case Replacement (A3-F-7) 420

Transfer Case Disassembly and Reassembly (A3-F-7) 421

Inspect Front Locking Hubs (A3-F-2) 422

Transfer Case Lube Level Check (A3-F-3) 423

Transfer Case Electrical Components (A3-F-6) 424

Section Fourteen: Automatic Transmissions and Transaxles

Chapter 127-Automatic Transmission/Transaxle Principles

Automatic Transmission/Transaxle Identification (A2-A-2) 425

Chapter 128-Hydraulic Components and Control Systems

Diagnose Hydraulic Pressure Concerns (A2-A-12) 426

Inspect Seals and Gaskets (A2-B-2) 427

Chapter 129-Automatic Transmission/Transaxle Diagnosis and In-Vehicle Service

Service Automatic Transmission/Transaxle (A2-B-4) 428

Diagnose Fluid Loss (A2-A-3, A2-A-4) 429

Pressure Test Automatic Transmission (A2-A-1) 430

Torque Converter Stall Test (A2-A-8) 431

Torque Converter Lock-Up Test (A2-A-9) 432

Noise and Vibration Diagnosis (A2-A-7) 433

Diagnose Electrical/Electronic Concerns (A2-A-11, A2-B-3) 434

Inspect and Adjust Linkages (A2-B-1) 435

Electronic Transmission Scan Tool Diagnosis (A2-A-11) 436

Chapter 130-Automatic Transmission/Transaxle Unit Repair

Replace Seals and Gaskets (A2-B-2) 437

Remove and Install Automatic Transmission/Transaxle (A2-C-1) 438

Disassemble Automatic Transmission/Transaxle (A2-C-6) 439

Inspect and Service Valve Body Assembly (A2-C-7) 440

Inspect Servo Bore, Piston, and Seals (A2-C-8) 441

Assemble Automatic Transmission/Transaxle (A2-C-9) 442

Flush Cooler Lines (A2-B-2) 443

Inspect Converter Flex Plate (A2-C-4) 444

Install Torque Converter (A2-C-3) 445

Inspect Oil Pump Assembly (A2-C-10) 446

Endplay/Preload Measurement (A2-C-11) 447

Thrust Washer and Bearing Inspection (A2-C-12) 448

Inspect Oil Seals and Grooves (A2-C-13) 449

Bushing Inspection (A2-C-14) 450

Planetary Gear Assembly Inspection (A2-C-15) 451

Automatic Transmission/Transaxle Case Inspection (A2-C-16) 452

Transaxle Drive Chain Inspection (A2-C-17) 453

Transaxle Final Drive Inspection (A2-C-18, A3-C-5) 454

Clutch Drum Assembly Inspection (A2-C-19) 455

Clutch Pack Clearance and Air Check (A2-C-20) 456

Inspect One-Way Clutches (A2-C-22) 457

Clutch Drum Inspection (A2-C-19) 458

Continuously Variable Transmission (A2-C-4) 459

Hybrid Vehicle Drive Train (A2-C-5) 460