Product Development and Design for Manufacturing: A Collaborative Approach to Producibility and Reliability, Second Edition,

by Priest; John

• ISBN13: 9780824799359
• ISBN10: 0824799356
• Edition: 2nd
• Format: Hardcover
• Copyright: 2001-01-30
• Publisher: CRC Press

Summary

"Outlines best practices and demonstrates how to desgin in quality for successful development of hardware and software products. Offers systematic applications failored to particular market environments. Discusses Internet issues, electronic commerce, and supply chain. "

Author Biography

John W. Priest is Professor of Industrial and Manufacturing Engineering at the University of Texas at Arlington.

Table of Contents

About the Series	v
Preface	vii
Part I Product Development and Organization
Product Development in the Changing Global World	1	(14)
New Business Models and Practices	3	(1)
Global Business Perspective	4	(1)
Trends Affecting Product Development	5	(7)
Best Practices for Product Development	12	(1)
Review Questions	13	(1)
Suggested Readings	14	(1)
References	14	(1)
Product Development Process and Organization	15	(22)
Important Definitions	17	(1)
Collaborative Product Development	17	(1)
Product Development Teams	18	(2)
Concurrent Engineering	20	(1)
The Product Development Process	21	(3)
Program Organization	24	(6)
Technical Risk Management	30	(5)
Summary	35	(1)
Review Questions	35	(1)
References	36	(1)
Part II Stages of Product Development
Early Design: Requirement Definition and Conceptual Design	37	(40)
Important Definitions	39	(1)
Best Practices for Early Design	39	(1)
Systematic Requirement Definition Process	40	(14)
Product Requirements and Specifications	54	(1)
Conceptual Design Process	55	(10)
Requirement Allocation for a Notebook Computer	65	(1)
Software Design Requirement Issues	65	(1)
Service and Electronic Commerce Design Requirement Issues	66	(1)
Reliability Design Requirement Issues	67	(1)
Design Requirement Issues for Manufacturing, Producibility, and Process Design	68	(2)
Requirement Issues for Global Trade	70	(1)
Communication and Design Documentation	70	(3)
Summary	73	(1)
Review Questions	74	(1)
Suggested Readings	74	(1)
References	74	(3)
Trade-off Analyses: Optimization Using Cost and Utility Metrics	77	(24)
Important Definitions	79	(1)
Best Practices for Trade-off Analysis	79	(1)
Systematic Trade-off Analysis Process	80	(1)
Trade-off Analysis Models and Parameters	81	(1)
Design to Cost	81	(4)
Design to Life Cycle Cost	85	(7)
Producibility Effects on LCC	92	(5)
Design for Warranties	97	(2)
Summary	99	(1)
Review Questions	99	(1)
References	99	(2)
Detailed Design: Analysis and Modeling	101	(44)
Important Definitions	103	(1)
Best Practices for Detailed Design	103	(1)
Design Analyses	104	(4)
Detailed Design for Software	108	(1)
Design Synthesis and High-Level Design Tools	109	(1)
Prototypes in Detailed Design	110	(1)
Modeling and Simulation	110	(5)
Methodology for Generating and Using a Simulation	115	(4)
Variability and Uncertainty	119	(3)
Aging	122	(1)
Stress Analysis	122	(3)
Thermal Stress Analysis	125	(8)
Finite Element Analysis	133	(1)
Environmental Stress Analysis	134	(1)
Failure Mode Analysis	134	(4)
Detailed Design of Global Software	138	(3)
Detailed Design for a Notebook Computer	141	(1)
Summary	141	(1)
Review Questions	142	(1)
Suggested Readings	142	(1)
References	142	(3)
Test and Evaluation: Design Reviews, Prototyping, Simulation, and Testing	145	(20)
Important Definitions	147	(1)
Best Practices for Test and Evaluation	148	(1)
Test and Evaluation Strategy	148	(2)
Design Reviews	150	(2)
Prototyping, Design Modeling, and Simulation	152	(1)
Design for Test	153	(1)
Test, Analyze, and Fix Methodology	154	(2)
Software Test and Evaluation	156	(1)
Environment, Accelerated Life, and Halt Testing	157	(2)
Qualifying Parts, Technologies, and Vendors	159	(2)
Production and Field Testing	161	(1)
Notebook Computer Test and Evaluation	162	(1)
Summary	162	(1)
Review Questions	162	(1)
Suggested Readings	163	(1)
References	163	(2)
Manufacturing: Strategies, Planning, and Methodologies	165	(24)
Important Definitions	167	(1)
Best Practices for Manufacturing	167	(1)
Manufacturing's Strategies and the Company's Business Environment	168	(1)
Manufacturing Planning	169	(2)
Process Development	171	(1)
Process Qualification and Verification	172	(1)
Design Release and Production Readiness	172	(2)
Design to the Methodologies and Technologies of Manufacturing	174	(14)
Summary	188	(1)
Review Questions	188	(1)
References	188	(1)
Supply Chain: Logistics, Packaging, Supply Chain, and the Environment	189	(24)
Important Definitions	191	(1)
Best Practices for Supply Chain, Packaging and Environment	192	(1)
Design for Supply Chain and Logistics	192	(5)
Design for Customer Service and Maintenance	197	(1)
Design for Disassembly	198	(1)
Packaging Design	198	(6)
Design for the Environment	204	(6)
ISO 14000	210	(1)
Summary	210	(1)
Review Questions	210	(1)
References	211	(2)
Design for People: Ergonomics, Repairability, Safety, and Product Liability	213	(32)
Important Definitions	215	(1)
Best Practices to Design for People	216	(1)
Human Interface	217	(3)
Functional Task Allocation	220	(1)
Task Analysis and Failure Modes Analysis	221	(1)
Design Guidelines	222	(3)
Prototyping and Testing	225	(2)
Documentation for Users	227	(1)
Repairability and Maintainability	227	(6)
Design for Safety and Product Liability	233	(6)
Product Liability	239	(2)
Summary	241	(1)
Review Questions	242	(1)
Suggested Reading	242	(1)
References	242	(3)
Part III Producibility And Reliability
Producibility: Strategies in Design for Manufacturing	245	(32)
Important Definitions	247	(1)
Best Practices for Producibility	248	(2)
Producibility Process	250	(4)
Producibility Infrastructure	254	(3)
Producibility Requirements Used for Optimizing Design and Manufacturing Decisions	257	(1)
Tailor Design to the Current Business and Manufacturing Environment	257	(6)
Knowledge and Lessons Learned Databases	263	(1)
Competitive Benchmarking	263	(1)
Process Capability Information	264	(6)
Manufacturing Failure Modes	270	(1)
Producibility Analyses, Methods, and Practices	270	(3)
Design Reliability, Quality, and Testability	273	(1)
Summary	274	(1)
Review Questions	274	(1)
Suggested Readings	275	(1)
References	275	(2)
Simplification: Commonality and Preferred Methods	277	(34)
Important Definitions	279	(2)
Best Practices for Simplification and Commonality	281	(1)
Keep It Simple: ``The K.I.S.S. Method'' and Complexity Analysis	282	(3)
Limit Customer Options or Features	285	(2)
Product Platforms, Lines and Families	287	(1)
Modularity and Scalability	288	(1)
Part Reduction	289	(2)
Process and Vendor Reduction and Re-engineering	291	(1)
Part Families and Group Technology	292	(1)
Function Analysis and Value Engineering	293	(2)
Ergonomics and Human Engineering	295	(1)
Mistake Proofing and Poka Yoke	296	(2)
Minimize Manufacturing Requirements and Design for Preferred Processes	298	(1)
Reduce Technical Risks	299	(1)
Commonality, Standardization, and Reusability	299	(2)
Common, Standard, or Preferred Part, Material, Software, and Vendor Lists	301	(1)
Software Reuse	302	(1)
Simplification Steps for Notebook Computer Assembly	302	(6)
Summary	308	(1)
Review Questions	309	(1)
Suggested Readings	309	(1)
References	309	(2)
Producibility Guidelines and Measurement	311	(26)
Important Definitions	313	(1)
Best Design Practices	313	(1)
Producibility Guidelines and Rules	314	(3)
Design for Preferred Manufacturing Methods	317	(10)
Producibility Measurement	327	(3)
Producibility Software Tools	330	(4)
Summary	334	(1)
Review Questions	334	(1)
Suggested Readings	334	(1)
References	335	(2)
Successful Producibility Methods Used in Industry	337	(32)
Best Practices	339	(1)
Best Manufacturing Practices Program	339	(3)
Producibility Assessment Worksheet	342	(3)
Boothroyd and Dewhurst Design for Assembly	345	(3)
Robust Design	348	(1)
Taguchi Methods	348	(7)
Six Sigma Quality and Producibility	355	(4)
Production Failure Mode Analysis, Root Cause, Isakawa Fish Diagrams, and Error Budget Analysis	359	(3)
Mistake Proofing and Simplification	362	(2)
Design For Quality Manufacturing	364	(2)
Vendor and Manufacturing Qualification	366	(1)
Summary	367	(1)
Review Question	367	(1)
Suggested Readings	367	(1)
References	367	(2)
Reliability: Strategies and Practices	369	(34)
Important Definitions	371	(1)
Best Practices for Design Reliability	372	(1)
Accurate Reliability Models Are Used in Trade-Off Analyses	372	(11)
Reliability Life Characteristics	383	(4)
Reliability Prediction	387	(6)
Design for Reliability	393	(1)
Multidiscipline Collaborative Design	393	(1)
Technical Risk Reduction	393	(1)
Simplification and Commonality	394	(2)
Part, Material, Software, and Vendor Selection and Qualification	396	(1)
Design Analysis to Improve Reliability	396	(1)
Developmental Testing and Evaluation	397	(1)
Production Reliability and Producibility	398	(1)
Design for Reliability at Texas Instruments	398	(2)
Summary	400	(1)
Review Questions	400	(1)
Suggested Readings	401	(1)
References	401	(2)
Testability: Design for Test and Inspection	403	(26)
Important Definitions	405	(1)
Best Practices for Testability	405	(2)
Test Plan	407	(2)
Examples of Defects and Failures	409	(4)
Design for Effective and Efficient Test	413	(1)
Design Process for Inspectability	414	(2)
Design Process for Testability	416	(1)
Software Testability Guidelines	417	(2)
Testability Approaches for Electronic Systems	419	(7)
Summary	426	(1)
Review Questions	426	(1)
Suggested Reading	426	(1)
References	426	(3)
Index	429