Pulse Electric Current Synthesis and Processing of Materials

by Munir, Zuhair A.; Ohyanagi, Manshi; Tokita, Masao; Khor, Michael; Hirai, Toshio; Anselmi-Tamburini, Umberto

• ISBN13: 9780470081563
• ISBN10: 0470081562
• Edition: 1st
• Format: Paperback
• Copyright: 2006-07-18
• Publisher: Wiley-American Ceramic Society

Summary

This book provides a state-of-the-art collection of papers presented at the 6th Pacific Rim Conference on Ceramic and Glass Technology presented in Maui, Hawaii in September of 2005.

Author Biography

Zuhair A. Munir is a Distinguished Professor of Materials Science at the University of California, Davis. He received his B.S., M.S., and PhD from the University of California, Berkeley. He has served as Associate Dean and as Dean of the College of Engineering. Professor Munir has been the recipient of numerous awards and honors, including the John Jeppson Award from the American Ceramic Society, The Faculty Research Award and Medal form UC Davis, the Medal of Honor form the International Organization of SHS, the Creativity in Research Award from the National Science Foundation, and the von Humboldt Award from Germany. He is listed as a Highly Cited Author in Materials Science by the Institute for Scientific Information. Professor Munir is a Fellow of the American Ceramic Society and the American Society for Metals. He is currently an Editor for the Journal of Materials Science and an Associate Editor for the Journal of the American Ceramic Society and has served as Editor-in-chief for the Journal of Materials Synthesis and Processing and as a Principal Editor for the Journal of Materials Research. Professor Munir is the author of more than 400 papers and 12 patents.

Manshi Ohyanagi is Presidential Aide and Director of Innovative Materials Processing Research Center, and professor of materials chemistry at Ryukoku University,Japan. He also serves as Dean of Ryukoku Extension Center. He received his B.Eng.(1983), M.Eng.(1985) and D.Eng.(1988) in science and engineering at Waseda University, Tokyo, Japan. During 1988 to 1989, he was with division of Chemistry at California Institute Technology. His research interests now include the synthesis and processing of ceramics. Recent his research has been focused on mechanical alloying, spark plasma sintering, combustion synthesis and hydrogen storage materials. He is the author or coauthor of approximately 100 published papers and 10 patents and book chapters.

M. Tokita is Senior Managing Director and General Manager of R & D Center of SPS Syntex INC., which is one of the affiliated companies of Sumitomo Coal Mining Company Ltd. Tokyo, Japan. He worked at Sumitomo as General Manager of Sintering Systems Department, New Materials & Processing Division long years. He is a graduate of the Tokyo Metropolitan College of Technology. He has been researching and developing in the field of electrical discharge applied to technologies and advanced materials processing since 1968, and had initially presented the Spark Plasma Sintering (SPS) Method in 1989. In 1995-1996 he was appointed as a visiting lecturer of Tohoku University, also in 1996-2000 as chief of the U.S.-Japan Joint Research Program on Functionally Graded Materials (FGM) by SPS. He received an award from the Japan Society of Powder and Powder Metallurgy for his research on the development of advanced SPS technology for Industrial applications. He has published many technical papers related to the SPS technologies on both advanced materials and SPS machine systems and processes. He is Executive Director of the SPS Forum-Japan since 1996.

K. A. Khor is Professor at School of Mechanical & Aerospace Engineering, and Director, Office of Research, Nanyang Technological University, Singapore. He obtained both B Sc (Hons) and PhD degrees from Monash University, Australia. Since 2005, he serves at the Singapore-MIT-Alliance (SMA) Office as Deputy Director. He is also President, Institute of Materials, East Asia, and is the originator of the annual Materials Processing for Properties and Performance (MP³) conference series held inAsia. His research interests include spark plasma sintering (SPS); thermal spraying; solid oxide fuel cell (SOFC) technology; biomaterials; and advanced ceramics powder synthesis. To-date he has published over 220 papers in refereed international journals; made ~ 200 presentations at international conferences and is editor/co-editor of ~ 17 conferences proceedings and special issues of journals.  He has been organizer/co-organizer of over 15 international conferences and symposia since 1995.

Dr. Toshio Hirai is Executive Director of Japan Fine Ceramics Center (JFCC) and Director of Materials Research and Development Laboratory of JFCC, and Emeritus Professor of Tohoku University, Japan.
He has carried on advanced ceramics research for more than 40 years. He is the pioneer in the research field of chemical vapor deposition of ceramic nano-composites and functionally graded materials. He had been the leader of many national projects and has made major contributions to the field of materials sciences. He published more than 400 articles and holds 134 patents. So that, he has received many awards from Japanese government and academic societies and also from USA andChina. He was former President of the Ceramic Society of Japan and Vice-President of the Japan Society of Powder and Powder Metallurgy, and is Vice-President of the Functionally Graded Materials Forum.

Umberto Anselmi-Tamburini is professor of Physical Chemistry at the University of Pavia inItaly. He has been active for several years in investigations of several aspects of solid state reactivity. His main interests have been the endothermic decomposition reactions, the study of the reaction mechanism involved in the synthesis of high-temperature superconducting oxides, the combustion synthesis of advanced materials. Recently is main interest is focused on the influence high density electriccurrent on the diffusivity in solids, and on the synthesis and densification of bulk functional nanostructured materials using the SPS. He has been member of the editorial board and regional editor of the Journal of Materials Synthesis and Processing.

Table of Contents

Preface	ix
The SPS Process: Characterization and Fundamental Investigations
Study on the Process Mechanism in Spark Plasma Sintering	3	(20)
Zhengyi Fu, Kun Wang, Tianya Tan, Yan Xiong, Daihua He, Yucheng Wang, and Zuhair A. Munir
The Spark-Plasma-Sintering (SPS) Process in Comparison With Various Conventional Compaction Methods	23	(14)
Paul Angerer, Erich Neubauer, Li Gen Yu, and Khiam Aik Khor
Fundamental Investigations of Reactivity and Densification in the SPS	37	(14)
U. Anselmi-Tamburini and Z.A. Munir
Development of Advanced Spark Plasma Sintering (SPS) Systems and Its Industrial Applications	51	(10)
Masao Tokita
Calculation of Electric Field and Spark of Punch Surface For Pulsed Electric Current Sintering	61	(12)
D.M. Zhang, L.M. Zhang, and Z.Z. Wang
Sintering Studies by Pulsed Electric Current
Preparation of Porous Alumina Ceramics by Spark Plasma Sintering	73	(10)
Won-Seung Cho, Yeon-Chul Yoo, Chin Myung Whang, Nam-Hee Cho, Jun-Gyu Kim, Young-Jae Kwon, and Z.A. Munir
Ti/Hydroxyapatite Hybrid Material Prepared by Spark Plasma Sintering	83	(6)
T. Tsujimoto, T. Tanaka, K. Oshiro, H. Fujimori, M. Matsuura, S. Goto, and S. Yamamoto
Sintering Behavior of Aluminum Alloy-Carbon Composite by SPS	89	(12)
Takashi Yoshioka, Kiminori Sato, Shinsuke Tanaka, Sumasu Yamada, and Yukio Makino
Spark Plasma Sintering of Less-Crystallized Boron Carbide with Defects	101	(12)
Yasuhiro Kodera, Naoaki Isibashi, Takahito !mai, Takeshi Yamamoto, Manshi Ohyanagi, Umberto Anselmi-Tamburini, and Zuhair A. Munir
High-Density (Na, K)NbO3 Piezoelectric Ceramics Fabricated by Spark Plasma Sintering	113	(12)
T. Saito, T. Ochiai, Y. Matsuo, and T. Wada
Preparation of Amorphous Sintered Body	125	(8)
Kazuyuki Kakegawa, Naoki Akiyama, Sofia Saori Suzuki, Naofumi Uekawa, and Takashi Kojima
SiCp/Al Composites Fabricated by Spark Plasma Sintering	133	(10)
L.M. Zhang, X.F. Gu, D.M. Zhang, M.J. Yang, and Z.Z. Wang
Structural Transformation of Stacking Disorder SiC with Densification by Spark Plasma Sintering	143	(10)
Yasuhiro Kodera, Naoki Toyofuku, Takeshi Yamamoto, Manshi Ohyanagi, and Zuhair A. Munir
Consolidation of Carbon Material with Disordered Structure by Spark Plasma Sintering	153	(8)
Takeshi A. Yamamoto, Takayuki Nakayama, Manshi Ohyanagi, Atsuki Kaneuchi, and Zuhair A. Munir
Spark Sintering Rate of Pure Copper Powder Compact	161	(12)
K. Matsugi, H. Kuramoto, G. Sasaki, and O. Yanagisawa
Synthesis/Sintering of Dense Carbides-, Borides- and Perovskites- Based Materials by SPS	173	(16)
Antonio Mario Locci, Roberta Licheri, Roberto Orrù, Alberto Cincotti, and Giacomo Cao
Simultaneous Synthesis and Densification of TiSi2/SiC Submicron-Composites via Spark Plasma Sintering	189	(8)
Lianjun Wang, Wan Jiang, Chao Qin, and Lidong Chen
Consolidation of Nanostructured Materials
Spark Sintering of Electroless Nickel or Tin Plated Metal, Carbide Oxide and Sulfide Powders	197	(12)
K. Matsugi, G. Sasaki, and O. Yanagisawa
Synthesis and Consolidation of Zirconia Nanopowders via a Unique Reverse Micelle Synthesis Process and Spark Plasma Sintering	209	(16)
Olivia A. Graeve, Harpreet Singh, and Andrew Clifton
Consolidation of Nano-Ceramics by SPS; Kinetic Considerations	225	(10)
Mats Nygren and Zhijian Shen
Production of Dense Nanostructured Materials Using FAPAS and SPS Techniques	235	(16)
Frederic Bernard, Eric Gaffet, and Zuhair Munir
Pore Free Consolidation with Nanocrystalline Control in Ceramics	251	(14)
Hiroshi Kimura
Property Evaluation of Pulse Electric Current Sintered Materials
Mechanical Properties of Hydroxyapatites Sintered by Spark Plasma Sintering	265	(8)
Takumi Nakamura, Tatsuya Fukuhara, and Hiroshi Izui
Evaluation of Al-Si-C-N Ceramics Fabricated by Spark Plasma Sintering	273	(6)
Ryota Kobayashi, Junichi Tatami, Toru Wakihara, Katsutoshi Komeya, Takeshi Meguro, and Takashi Goto
Thermoelectric Properties of P-Type Bi0.5Sb1.5Te3 Compounds Prepared by Spark Plasma Sintering Method	279	(10)
D.C. Cho, S.Y. Kim, C.H. Lim, W.S. Cho, C.H. Lee, S.Y. Shin, and Z.A. Munir
Mechanical Properties of Ti-15-3 Alloy Reinforced With SiC Fibers by Spark Plasma Sintering	289	(12)
Hiroshi Izui, So Kinbara, and Michiharu Okano
Crystallographic Behaviors of Nano-Powder Anatase Consolidated by SPS Method	301	(12)
Yukio Makino
Index	313