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GERALD J. HAHN, PhD, was manager of applied statistics in the Corporate Research and Development Center at General Electric (GE) for twenty-eight years, where he was named a GE Coolidge Fellow, the organization's highest honor. Dr. Hahn is the coauthor of Statistical Models in Engineering and Statistical Intervals: A Guide for Practitioners, both published by Wiley.
NECIP DOGANAKSOY, PhD, is a Statistician and Principal Technologist at General Electric's Global Research Center and is also Adjunct Professor in the School of Management at Union Graduate College. A Six Sigma Master Black Belt, Dr. Doganaksoy has written over fifty papers and journal articles on statistical applications in quality, reliability, and productivity improvement.
Major Applications | p. xi |
Preface | p. xiii |
Acknowledgments | p. xvii |
Setting the Stage | |
Statistics: An Overview | p. 3 |
About This Chapter | p. 3 |
What Is Statistics? | p. 3 |
Areas of Application | p. 4 |
Statistical Literacy | p. 7 |
Better Decisions Require Better Data | p. 12 |
Statistical Thinking | p. 12 |
Related Disciplines | p. 13 |
Major Takeaways | p. 15 |
Discussion Questions | p. 16 |
Statistics in Business and Industry | p. 18 |
About This Chapter | p. 18 |
Evolution of Statistics for Manufactured Product Applications | p. 18 |
Applications Beyond Manufactured Products | p. 24 |
Forces Impacting the Use of Statistics Today | p. 24 |
Major Takeaways | p. 30 |
Discussion Questions | p. 31 |
Manufactured Product Applications | |
Product Design: Concepts | p. 35 |
About This Chapter | p. 35 |
The Product Design Process | p. 35 |
Setting the Design Goals | p. 38 |
Ensuring Measurement Capability | p. 45 |
Design and Development | p. 49 |
Design Validation | p. 64 |
Transition to Manufacturing | p. 65 |
Major Takeaways | p. 67 |
Discussion Questions | p. 68 |
Product Design: Example | p. 70 |
About This Chapter | p. 70 |
Thermoplastic Resin for Child Car Seat: Introduction | p. 70 |
Some Basic Elements of Plastic Part Design and Manufacture | p. 70 |
Setting the Design Goals | p. 71 |
Ensuring Measurement Capability | p. 75 |
Design and Development | p. 75 |
Design Validation | p. 83 |
Transition to Manufacturing | p. 83 |
Major Takeaways | p. 86 |
Discussion Questions | p. 86 |
Product Reliability Assurance | p. 88 |
About This Chapter | p. 88 |
The Key Role of Reliability | p. 88 |
Design for Reliability: The Need | p. 90 |
The Process and the Participants | p. 90 |
Setting Reliability Goals | p. 91 |
Reliability Evaluation of a Conceptual Design | p. 94 |
Product Reliability Development | p. 98 |
Reliability Validation | p. 112 |
Product Safety | p. 116 |
Reliability Growth Analysis | p. 118 |
Product Burn-In | p. 120 |
Software Reliability | p. 120 |
Further Reading | p. 121 |
Major Takeaways | p. 121 |
Product Life Distributions and Concepts | p. 122 |
Discussion Questions | p. 126 |
Manufacturing Quality Improvement: Concepts | p. 129 |
About This Chapter | p. 129 |
The Need for Manufacturing Quality Improvement | p. 129 |
Different Industries | p. 130 |
Considerations in Manufacturing Quality Improvement | p. 131 |
Disciplined Approaches to Manufacturing Quality Improvement | p. 134 |
Quality Assessment and Improvement | p. 135 |
Statistical Monitoring | p. 141 |
Major Takeaways | p. 146 |
Discussion Questions | p. 147 |
Manufacturing Quality Improvement: Example | p. 149 |
About This Chapter | p. 149 |
Generator Stator Bar Example | p. 149 |
Manufacturing Capability and Stability Assessment | p. 151 |
Addressing Measurement Error | p. 153 |
Reducing Deviations from Target and Variability | p. 155 |
Statistical Monitoring | p. 160 |
Discussion Questions | p. 160 |
Product Manufacturing: Further Applications | p. 162 |
About This Chapter | p. 162 |
Integrating Engineering Process Control and Statistical Process Control | p. 162 |
Polymer Resin Example | p. 165 |
Materials and Parts Quality Assurance | p. 168 |
Final Product Assessment | p. 169 |
Productivity Improvement | p. 171 |
Major Takeaways | p. 174 |
Discussion Questions | p. 175 |
Product Field Support | p. 176 |
About This Chapter | p. 176 |
Reliability Data Tracking | p. 176 |
Reliability Data Tracking for Nonrepairable Products | p. 177 |
Reliability Data Tracking for Repairable Products | p. 186 |
Planning the Failure Reporting System | p. 188 |
A Note on Product Safety | p. 190 |
Tracking Customer Satisfaction | p. 191 |
Competitive Evaluations and Advertising Claims | p. 192 |
Proactive Product Servicing | p. 194 |
Major Takeaways | p. 198 |
Discussion Questions | p. 199 |
Other Applications | |
Pharmaceutical Products | p. 203 |
About This Chapter | p. 203 |
Drug Development: Process Overview | p. 204 |
The Role of a Pharmaceutical Statistician: An Overview | p. 205 |
Preclinical Studies | p. 208 |
Clinical Studies | p. 214 |
Case Study: Phase 2 Clinical Trial | p. 217 |
Regulatory Review | p. 228 |
Some Other Applications | p. 229 |
Some Statistical Tools Used in Pharmaceutical Applications | p. 231 |
Sources of Further Information | p. 231 |
Major Takeaways | p. 232 |
Discussion Questions | p. 232 |
Financial Services | p. 235 |
About This Chapter | p. 235 |
Financial Services and Its Uncertainties | p. 236 |
Credit Scoring for Consumer Loan Approval | p. 238 |
Credit Scoring Example | p. 239 |
Model Development and Implementation: Some Important Nitty-Gritties | p. 243 |
Modeling in Credit Management: A Broader Look | p. 251 |
Specific Application Areas | p. 253 |
Statisticians in Financial Services | p. 261 |
Further Reading | p. 262 |
Major Takeaways | p. 262 |
Discussion Questions | p. 263 |
Business Processes | p. 265 |
About This Chapter | p. 265 |
Business Processes | p. 265 |
Example: Improving the Loan Decision Process for a Business Equipment Financing Company | p. 271 |
Steps for Process Improvement | p. 281 |
Another Example: Improving the Skip Tracing Process | p. 286 |
Some Further Concepts and Methods | p. 288 |
Operations Research and Management Science | p. 289 |
Major Takeaways | p. 294 |
Discussion Questions | p. 295 |
Further Applications | p. 297 |
About This Chapter | p. 297 |
Food, Beverage, and Related Industries | p. 297 |
Semiconductor Industry | p. 302 |
Communications Industry | p. 305 |
Statistical Image Analysis for Medical, Security, and Other Applications | p. 307 |
Other Application Areas | p. 312 |
Emerging Areas: A Glance into the Future | p. 316 |
Major Takeaways | p. 318 |
Discussion Questions | p. 319 |
References | p. 321 |
Index | p. 335 |
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