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9780137145355

Six Sigma Beyond the Factory Floor Deployment Strategies for Financial Services, Health Care, and the Rest of the Real Economy

by ;
  • ISBN13:

    9780137145355

  • ISBN10:

    0137145357

  • Edition: 1st
  • Format: Paperback
  • Copyright: 2004-10-22
  • Publisher: Ft Pr
  • Purchase Benefits
List Price: $35.95
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Summary

"This book dispels the myth that Six Sigma is limited to the manufacturing process by providing compelling examples of transactional successes combined with a guide to practical deployment."

–Paul J. Norris, Chairman and Chief Executive Officer, W. R. Grace & Co.

"Ronald D. Snee and Roger W. Hoerl provide a compelling, fact-based, example-supported argument on the importance of improvement of nonmanufacturing processes within a manufacturing company. This valuable book completes the authors' "trilogy" of books on improving business performance via statistical thinking and Six Sigma, and is a welcome addition to the library of any individual or company engaged in this pursuit of excellence."

–Dr. Steven P. Bailey, principal consultant and Master Black Belt, DuPont Engineering, Past President American Society for Quality

"As interest in Six Sigma continues to flourish, this book will be of interest to newcomers and veterans alike. Snee and Hoerl address the case for Six Sigma, ensuring successful deployment and project success through a detailed yet easily understood style. Their use of case studies rounds out their assertion that Six Sigma can and should be used to improve performance in all types of businesses, from finance to health care."

–Jean Cherry, Executive Vice-President, Commonwealth Health Corporation

The first comprehensive, step-by-step Six Sigma implementation guide for nonmanufacturing organizations

  • For finance, health care, retail, logistics/supply chains, R&D, education, nonprofits... every nonmanufacturing organization and function
  • Expert deployment planning strategies, proven execution tactics
  • Statistical methods, tools, and best practices–customized for nonmanufacturing organizations
  • Something for every Six Sigma implementer–from beginners to leaders, champions, green belts, black belts, and master black belts
  • Coauthored by Roger W. Hoerl, a leader in implementing Six Sigma at GE, including in corporate finance

Nonmanufacturing organizations are rapidly discovering Six Sigma's immense potential to reduce costs, improve performance, grow revenue, strengthen focus, and empower people. To achieve these results in your organization, start right here.

Drawing on new case studies, renowned practitioners Ron Snee and Roger Hoerl cover up-front planning and strategy... team building and executive sponsorship... project execution... methods, statistical tools, and metrics... overcoming obstacles... and much more. Their advice and best practices can guide you through any stage of the process, whether you're just starting out or extending an existing initiative. With their help, scores of world-class enterprises have delivered on the promise of Six Sigma. With this book, you can, too.

Dr. Ronald D. Snee is principal in Tunnell Consulting's Performance Excellence Practice, which offers Six Sigma consulting, training, facilitation, and implementation, in addition to other process improvement approaches. Dr. Snee is a winner of the American Society for Quality's highest honor, the Shewhart Medal, and has served as a member of the Malcolm Baldrige National Quality Award Criteria Team. He designed DuPont's first company-wide continuous improvement curriculum.

Dr. Roger W. Hoerl is a long-time leader of GE's renowned Six Sigma initiative. As manager of GE's Applied Statistics Lab, he partners on R&D with GE businesses ranging from NBC and GE Capital to GE Aircraft Engines. He has implemented Six Sigma in a wide range of GE processes, ranging from corporate audit to delinquent credit card tracking. He recently won the American Society of Quality's 2002 Brumbaugh Award.

Snee and Hoerl are coauthors of Leading Six Sigma (Financial Times-Prentice Hall, 2003), the best-selling executive's guide to Six Sigma. They also cowrote Statistical Thinking: Improving Business Performance (Duxbury Thomson Learning, 2002), an innovative guide to the strategic use of data and statistics in solving business problems.

There are dozens of books on implementing Six Sigma in manufacturing. But what if you're in finance? Or health care? Or e-commerce? Or supply chain management? Or R&D? Or the nonprofit sector? This book focuses on your needs: Six Sigma Beyond the Factory Floor, the start-to-finish Six Sigma guide for the rest of the real economy.

Ronald D. Snee and Roger W. Hoerl cover every level of Six Sigma implementation in nonmanufacturing environments: deployment planning and strategy, project execution, methods, statistical tools, and more. Throughout, they illuminate key concepts with case studies from a wide range of businesses and functions. Drawing on their unsurpassed consulting experience, they systematically identify hurdles to success–and best practices for overcoming them.

Whatever your Six Sigma goals, this book will help you achieve them faster–with less pain, cost, or risk.

  • Using a proven Six Sigma deployment roadmap for nonmanufacturing organizations
  • Planning strategies, execution tactics, customized methods and tools
  • Leveraging the immense value of Six Sigma in your environment
  • Realistically assessing the benefits of Six Sigma in nonmanufacturing organizations
  • Driving ongoing success: lessons from real-world case studies
  • Best practices for driving project-by-project improvement
  • Aligning the entire organization behind Six Sigma
  • From leadership commitment to team building–and beyond

Author Biography

Six Sigma Beyond the Factory Floor About the Authors

Dr. Ronald D. Snee is principal in Tunnell Consulting's Performance Excellence Practice, which offers Six Sigma consulting, training, facilitation, and implementation, in addition to other process improvement approaches. Dr. Snee is a winner of the American Society for Quality's highest honor, the Shewhart Medal, and has served as a member of the Malcolm Baldrige National Quality Award Criteria Team. He designed DuPont's first company-wide continuous improvement curriculum.

Dr. Roger W. Hoerl is a long-time leader in GE's renowned Six Sigma initiative. As manager of GE's Applied Statistics Lab, he partners on R&D with GE businesses ranging from NBC and GE Capital to GE Aircraft Engines. He has implemented Six Sigma in a wide range of GE processes, ranging from corporate audit to delinquent credit card tracking. He recently won the American Society of Quality's 2002 Brumbaugh Award.

Snee and Hoerl are coauthors of Leading Six Sigma (Financial Times-Prentice Hall, 2003), the best-selling executive's guide to Six Sigma. They also cowrote Statistical Thinking: Improving Business Performance (Duxbury Thomson Learning, 2002), an innovative guide to the strategic use of data and statistics in solving business problems.


© Copyright Pearson Education. All rights reserved.

Table of Contents

Preface
The Case For Six Sigma Beyond The Factory Floor
A Holistic View of Six Sigma
The Impact of Six Sigma Beyond the Factory Floor
Intangible Impact
Integration of Process Design, Process Improvement, and Process Control
The Essence of Six Sigma
Deployment Aspects
Improvement Projects
Six Sigma Methods and Tools
Roles of Six Sigma Leaders
The Rest of the Story
Summary
References
Addressing the Fundamental Barrier: "We're Different!"
Why Six Sigma Hasn't Been Deployed Holistically
Some Potential Root Causes
The Fundamental Barrier
What's Different?
Conceptual Differences
Technical Differences
What's Similar?
What Is Process Thinking?
Summary
References
Ensuring Successful Deployment
Deployment Case Studies
The Bank of America Story
Deployment Strategy
Next Steps
Commonwealth Health Corporation
Getting Started
Deployment Strategy and Initial Results
Expansion of the Effort and Current Status
Motorola Finance
Deployment Within the Audit Staff
Broader Deployment Within Finance
GE Research and Development
Corporate Research Gets Into the Act
A Strategy Takes Form
Design for Six Sigma
Some Unique Challenges
Key Deployment Lessons Learned
Summary
References
A Proven Deployment Road Map
Keys to Success
Committed and Involved Leadership
Top Talent
Supporting Infrastructure
Road Map for Leading Six Sigma
Launching the Initiative
Managing the Effort
Sustaining Momentum and Growing
The Way We Work
Tailoring the Road Map for Your Organization
Deployment Plan Elements
Strategy and Goals
Process Performance Measures
Project Selection Criteria
Project Identification and Prioritization System
Deployment Processes for Leaders
Roles of Leadership and Others
Curricula and Training System
Project and Six Sigma Initiative Review Schedule
Project Reporting and Tracking System
Audit System for Previously Closed Projects
Reward and Recognition Plan
Communication Plan
Application to Specific Businesses and Functions
Specific Business Application Areas
Specific Functions
Pitfalls to Avoid
"Begin with the End in Mind"-Take a Systems View
Summary
References
Ensuring Project Success
Project Case Studies
A Six Sigma Approach to Predicting Corporate Defaults
Define
Measure
Analyze
Design
Verify
Conclusion
An Application to Legal Litigation
Background
Define
Measure
Analyze
Improve
Control
Conclusion
The Batch Records Case
Define
Measure
Analyze
Improve
Control
Conclusion
Summary
References
Improvement Happens Project by Project
Keys to Completing Successful Projects
Selecting Good Six Sigma Projects
Selecting the Right People
Using the Right Methodology
Management Project Reviews
Guidance from MBBs
Right Involvement by Functional Groups
Project Closure-Moving On to the Next Project
How Projects Can Fail
Failures in Specific Project Phases
A Holistic Model for Improvement
Integrating Process Improvement and Control
Creating the Improvement System
Using the DMADV and DMAIC Improvement Models
DMAIC Process Improvement Model
Solution-Known Projects
Training for Project Improvement
Training Beyond the Factory Floor
Summary
References
Overcoming Methods and Tools Challenges
Unique Technical Challenges in Applying the Methods and Tools
How to Think About the Tools
Additional Guidance for Real Economy Applications
Key Tools Beyond the Factory Floor
Tool Integration
Individual Tools
Some Additional Tools Particularly Useful Beyond the Factory Floor
Unique Technical Challenges Beyond the Factory Floor
Non-Normal Data Distributions
The Truth About the Normal Distribution and the Normality Assumption
Strategies For Handling Non-Normal Data
What About Discrete Data?
Lean Services?
Summary
References
Making Six Sigma Your Strategic Signature
The Strategic Signature
New Ways of Thinking
Use Six Sigma as a Leadership Development Tool
Not Only a Methodology, but Also an Infrastructure
Use Six Sigma Across All Functions, Including Customers and Suppliers
Use Six Sigma to Create a Common Corporate Culture
Manage Six Sigma Projects As a Portfolio
Think Improvement, Not Training
Putting a Stamp on the Organization
Summary
References
Appendix - List of Acronyms
Table of Contents provided by Publisher. All Rights Reserved.

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