Student Workbook to accompany Technology Of Machine Tools

by Krar, Steve; Gill, Arthur; Smid, Peter

• ISBN13: 9780078307249
• ISBN10: 0078307244
• Edition: 6th
• Format: Paperback
• Copyright: 2004-07-16
• Publisher: McGraw-Hill Education

Summary

The first half of the workbook includes chapter review material and tests for every unit. The second half of the workbook consists of student projects that are complete with detailed cutting and assembly instructions.

Table of Contents

Section 1 Tests 1 to 76

1 Safety

2 Engineering Drawings

3 Machining Procedures for Various Workpieces

4 Basic Measurement

5 Squares and Surface Plates

6 Micrometers

7 Vernier Calipers

8 Inside-Measuring Instruments

9 Depth and Height Measurement

10 Gage Blocks

11 Angular Measurement

12 Fixed Gages

13 Comparison Measurement (1)

14 Comparison Measurement (2)

15 The Coordinate Measuring System

16 Measuring with Light Waves

17 Surface-Finish Measurement

18 Basic Layout Materials, Tools, and Accessories

19 Basic or Semiprecision Layout

20 Precision Layout

21 Noncutting-Type Hand Tools

22 Hand-Type Cutting Tools (1)

23 Hand-Type Cutting Tools (2)

24 Thread Cutting

25 Reaming and Broaching

26 Bearings

27 Machinability of Metals

28 Cutting Tools and Operating Conditions

29 Carbide, Ceramic, and Diamond Cutting Tools

30 Polycrystalline Cutting Tools

31 Cutting Fluids

32 Cutoff Saws

33 Contour Bandsaw

34 Contour-Bandsaw Operations

35 Sawing, Filing, and Additional Band Tools

36 Drill Presses and Accessories

37 Twist Drills

38 Drilling Speeds and Feeds

39 Drilling Holes

40 Reamers

41 Drill-Press Operations

42 Engine Lathe Sizes, Parts, and Safety

43 Lathe Accessories

44 Cutting Speeds and Feeds

45 Preparing the Lathe for Machining Between Centers

46 Facing Between Centers

47 Machining Between Centers

48 Filing, Polishing, and Knurling

49 Form Turning

50 Tapers and Taper Calculations

51 Taper Turning

52 Thread Types, Definitions, and Calculations

53 Thread Cutting

54 Steady Rests, Follower Rests, and Mandrels

55 Chucks and Chuck Work

56 Horizontal Milling Machine Parts and Accessories

57 Milling Cutters

58 Cutting Speeds, Feeds, and Depth of Cut

59 Milling-Machine Setups and Indexing

60 Gears and Gear Cutting

61 Helical, Cam and Clutch Milling

62 The Vertical-Milling-Machine Setup -- Milling a Flat Surface

63 Machining a Block Square and Parallel -- Cutting a Keyseat

64 The Computer and Numerical Control

65 Turning and Maching Centers

66 Machining Centers

67 Robotics, Manufacturing Centers, Factories of the Future

68 Abrasives and Grinding Wheels

69 Surface Grinders and Operations

70 Grinders, Parts, and Accessories

71 Universal Cutter and Tool Grinder

72 Millings Cutters

73 Manufacture of Iron and Steel

74 Properties, Composition, and Identification of Metals

75 Heat Treatment and Testing of Steel

76 Hydraulics

77 Electro-Machining Process and Powder Metallurgy

Section 2 Projects

Machining Procedures for Round Workpieces

Machining Procedures for Flat Workpieces

1 Drill Angle and Drill Size Gage

2 Tack Hammer

3 Turning and Threading Exercise

4 Parallel Clamps

5 Threading Exercise

6 Milling and Drilling Exercise

7 1 X 2 X 3 Blocks

8 Drilling and Tapping Fixture

9 5" Sine Bar

10 Toolmaker's Vise

Computer Numerical Control

Machining Center Projects

11 CNC; Multiple Hole Locations

12 CNC; Three-Slot Milling

13 CNC; Angular and Radii Milling

Turning Center Projects

14 CNC; Parallel Turning

15 CNC; Form Turning #1

16 CNC; Form Turning #2

Section 3

Table 1 Decimal Inch, Fractional Inch, and Millimeter Equivalents

Table 2 Conversions

Tables 3 & 4 Letter Drill Sizes and Number Drill Sizes

Table 5 Commercial Tap Drill Sizes

Tables 6 & 7 Commonly Used and Formula Shortcuts

Table 8 Three Wire Thread Measurement

Table 9 Tapers and Angles

Table 10 Solutions for Right-Angle Triangles