Technology of Machine Tools

by Krar, Stephen F.; Check, Albert F.

• ISBN13: 9780028030715
• ISBN10: 0028030710
• Edition: 5th
• Format: Hardcover
• Copyright: 1996-08-21
• Publisher: Career Education

Summary

This revised edition of the most widely used textbook in its field trains students to use conventional machine tools and introduces them to new and emerging manufacturing technologies and processes. It's written in an easy-to-understand style and features more than 1,000 line drawing and 500 photographs.

Table of Contents

Preface	vii
About the Authors	viii
Acknowledgments	ix
Section 1 Introduction to Machine Tools	2	(14)
History of Machines	4	(12)
Section 2 Machine Trade Opportunities	16	(16)
Careers in the Metalworking Industry	18	(9)
Getting the Job	27	(5)
Section 3 Safety	32	(8)
Safety in the Machine Shop	34	(6)
Section 4 Job Planning	40	(14)
Engineering Drawings	42	(5)
Machhining Procedures for Various Workpieces	47	(7)
Section 5 Measurement	54	(82)
Basic Measurement	58	(6)
Squares and Surface Plates	64	(5)
Micrometers - Precision Measuring Tools (Units 9-18)	69	(9)
Veriner Calipers	78	(5)
Inside-, Depth-,and Height-Measuring Instruments	83	(10)
Gage Blocks	93	(5)
Angular Measurement	98	(6)
Gages	104	(12)
Comparison Measurement	116	(5)
The Coordinate Measuring System	121	(5)
Measuring with Light Waves	126	(5)
Surface Finish Measurement	131	(5)
Section 6 Layout Tools and Procedures	136	(20)
Basic Layout Materials, Tools, and Accessories	138	(8)
Basic or Semiprecision Layout	146	(4)
Precision Layout	150	(6)
Section 7 Hand Tools and Bench Work	156	(32)
Holding, Striking, and Assembling Tools	158	(6)
Hand-Type Cutting Tools	164	(7)
Thread-Cutting Tools and Procedures	171	(6)
Finishing Process-Reaming, Broaching, and Lapping	177	(7)
Bearings	184	(4)
Section 8 Metal-Cutting Technology	188	(74)
Physics of Metal Cutting	190	(6)
Machinability of Metals	196	(5)
Cutting Tools	201	(11)
Operating Conditions and Tool Life	212	(4)
Carbide Cutting Tools	216	(18)
Diamond, Ceramic, and Cermet Cutting Tools	234	(10)
Polycrystalline Cutting Tools	244	(8)
Cutting Fluids- Types and Applications	252	(10)
Section 9 Metal-Cutting Saws	262	(24)
Typs of Metal Saws	264	(5)
Contour Bandsaw Parts and Accessories	269	(7)
Contour Bandsaw Operations	276	(10)
Section 10 Drilling Machines	286	(48)
Drill Presses	288	(6)
Drilling Machine Accessories	294	(6)
Twist Drills	300	(9)
Cutting Speeds and Feeds	309	(4)
Driling Holes	313	(8)
Reaming	321	(7)
Drill Press Operations	328	(6)
Section 11 The Lathe	334	(112)
Engine Lathe Parts	339	(5)
Lathe Accessories	344	(12)
Cutting Speed, Feed, and Depth of Cut	356	(5)
Lathe Safety	361	(3)
Mounting, Removing, and Aligning Lathe Centers	364	(4)
Grinding Lathe Cutting Tools	368	(3)
Facing Between Centers	371	(5)
Machining Between Centers	376	(8)
Knurling, Grooving, and Form Turning	384	(7)
Tapers and Taper Turning	391	(11)
Threads and Thread Cutting	402	(20)
Steady Rests, Follower Rests, and Mandrels	422	(6)
Machining in a Chuck	428	(12)
Drilling, Boring, Reaming, and Tapping	440	(6)
Section 12 Milling Machines	446	(106)
Milling Machines and Accessories	448	(10)
Milling Cutters	458	(7)
Cutting Speed, Feed, and Depth of Cut	465	(9)
Milling Machine Setups	474	(7)
Milling Operations	481	(7)
The Indexing or Dividing Head	488	(9)
Gers	497	(7)
Gear Cutting	504	(7)
Helical Milling	511	(7)
Cam, Rack, Worm, and Clutch Milling	518	(9)
The Vertical Milling Machine-Construction and Operation	527	(17)
Special Milling Operations	544	(8)
Section 13 The Jig Borer and Jig Grinder	552	(28)
The Jig Borer	554	(6)
Jig-Boring Holes	560	(10)
The Jig Grinder	570	(10)
Section 14 Computer-Age Machining	580	(84)
The Computer	582	(3)
Computer Numerical Control	585	(19)
CNC Turning Center	604	(21)
CNC Machining Centers	625	(18)
Computer-Aided Design	643	(4)
Robotics	647	(7)
Manufacturing Systems	654	(5)
Factories of the Future	659	(5)
Section 15 Grinding	664	(70)
Types of Abrasives	666	(20)
Surface Grinders and Accessories	686	(12)
Surface-Grinding Operations	698	(13)
Cylindrical Grinders	711	(10)
Universal Cutter and Tools Grinder	721	(13)
Section 16 Metallurgy	734	(42)
Manufacture and Properties of Steel	736	(14)
Heat Treatment of Steel	750	(15)
Testing of Metals and Nonferrous Metals	765	(11)
Section 17 Hydraulics	776	(43)
Hydraulic Circuits and Components	778	(10)
Section 18 Special Processes	788	(2)
Electro-Chemical Machining and Electrolytic Grinding	790	(7)
Electrical Discharge Machining	797	(10)
Forming Processes	807	(9)
The Laser	816	(3)
Section 19 Glossary Appendices Index	819	(1)
Glossary	820	(11)
Appendix of Tables	831	(28)
Table 1 - Decimal Inch, Fractional, Inch, and Millimeter Equivalents	831	(1)
Table 2 - Conversion of Inches to Millimeters Conversion of Millimeters to Inches	831	(1)
Table 3 - Letter Drills Sizes	831	(1)
Table 4 - Drill Gage Sizes	832	(1)
Table 5 - Tap Drill Sizes	832	(1)
Table 6 - Isometric Pitch and Diameter Combinations	832	(1)
Table 7 - Tap Drill Sizes	833	(1)
Table 8 - Three Wire Thread Measurement (60°)	833	(1)
Table 9 - Commonly Used Formulas	833	(1)
Table 10 - Formula Shortcuts	834	(1)
Table 11 - Morse Tapers	834	(1)
Table 12 - Standard Milling Machine Taper	835	(1)
Table 13 - Tapers and Angles	835	(1)
Table 14 - Allowances for Fits	836	(1)
Table 15 - Rules for Finding Dimensions of Circles, Squares, Etc.	836	(1)
Table 16 - Hardness Conversion Chart	837	(1)
Table 17 - Solutions for Right-Angled Triangles	838	(1)
Table 18 - Tool Steel Types	838	(3)
Table 19 - Sine Bar Constants (5 in. Bar)	841	(3)
Table 20 - Coordinate Factors and Angles
20A (3-Hole Division)	844	(1)
20B (4-Hole Division)	844	(1)
20C (5-Hole Division)	844	(1)
20D (6-Hole Division)	845	(1)
20E (7-Hole Division)	845	(1)
20F (8-Hole Division)	845	(1)
20G (9-Hole Division)	846	(1)
20H (10-Hole Division)	846	(1)
20I (11-Hole Division)	846	(1)
Table 21 Natural Trigonometric Functions	847	(12)
Index	859