Introduction | p. 1 |
Plastics Fundamentals | p. 5 |
What are Plastics? | p. 6 |
What are Plastics Made Of? | p. 6 |
How are Plastics Classified? | p. 7 |
How are Plastics Identified? | p. 8 |
What are the Physical Properties of Plastics? | p. 8 |
Review Questions | p. 12 |
Raw Materials and Polymer Synthesis | p. 13 |
Raw Materials for Plastics | p. 14 |
Monomers and Polymers | p. 15 |
Polyethylene Synthesis | p. 16 |
Review Questions | p. 18 |
Methods of Polymer Synthesis | p. 19 |
Addition of Polymerization | p. 20 |
Polycondensation | p. 22 |
Polyaddition (step addition) | p. 24 |
Review Questions | p. 26 |
Bonding Forces in Polymers | p. 27 |
Bonding Forces Within Molecules | p. 28 |
Intermolecular Forces | p. 28 |
Effects of Temperature | p. 29 |
Review Questions | p. 30 |
Classification of Plastics | p. 31 |
Identification of Plastics Categories | p. 32 |
Thermoplastics | p. 32 |
Cross-linked Plastics (Elastomers, Thermosets) | p. 34 |
Review Questions | p. 36 |
Deformation Behavior of Plastics | p. 37 |
Behavior of Thermoplastics | p. 38 |
Amorphous Thermoplastics | p. 39 |
Semicrystalline Thermoplastics | p. 40 |
Behavior of Cross-linked Plastics | p. 42 |
Review Questions | p. 44 |
Time-Dependent Behavior of Plastics | p. 45 |
Load-bearing Behavior of Plastics | p. 46 |
Effects of Time on Mechanical Behavior | p. 47 |
Recovery Behavior of Thermoplastics | p. 48 |
Dependence of Plastics on Time and Temperature | p. 49 |
Review Questions | p. 52 |
Physical Properties | p. 53 |
Density | p. 54 |
Thermal Conductivity | p. 55 |
Electrical Conductivity | p. 56 |
Transparency | p. 57 |
Characteristic Material Values | p. 58 |
Review Questions | p. 60 |
Plastics Fabrication and Processing | p. 61 |
Methods of Fabrication and Processing | p. 62 |
Methods for Shaping Thermoplastics | p. 63 |
Review Questions | p. 64 |
Plastics Compounding | p. 65 |
Overview | p. 66 |
Additives and Metering | p. 66 |
Mixing | p. 67 |
Plasticizing | p. 69 |
Pelletizing | p. 70 |
Size reduction | p. 71 |
Review Questions | p. 72 |
Extrusion | p. 73 |
Introduction | p. 74 |
Extrusion Equipment | p. 74 |
Coextrusion | p. 81 |
Extrusion Blow Molding | p. 82 |
Review Questions | p. 84 |
Injection Molding | p. 85 |
Introduction | p. 86 |
Injection Molding Machine | p. 87 |
Mold | p. 90 |
Process Sequence | p. 92 |
Injection Molding of Thermosets and Elastomers | p. 95 |
Review Questions | p. 96 |
Fiber-Reinforced Plastics | p. 97 |
Materials | p. 98 |
Process Sequence | p. 100 |
Manual Processing Methods | p. 101 |
Automated Processing Methods | p. 102 |
Review Questions | p. 106 |
Plastic Foams | p. 107 |
Properties of Foams | p. 108 |
Foam Production | p. 111 |
Review Questions | p. 114 |
Thermoforming | p. 115 |
Fundamentals | p. 116 |
Process Steps | p. 116 |
Technical Equipment | p. 118 |
Review Questions | p. 120 |
Welding Plastics | p. 121 |
Fundamentals | p. 122 |
Process Steps | p. 122 |
Welding Methods | p. 123 |
Review Questions | p. 128 |
Machining Plastics | p. 129 |
Fundamentals | p. 130 |
Technical Processes | p. 130 |
Review Questions | p. 134 |
Adhesive Bonding of Plastics | p. 135 |
Fundamentals | p. 136 |
Classification of Adhesives | p. 139 |
Cementing Procedure | p. 140 |
Review Questions | p. 142 |
Plastics Products and Plastics Waste | p. 143 |
Discussion of Plastics Wastes | p. 144 |
Plastics in Production and Processing | p. 144 |
Plastics Products and Their Life Expectancies | p. 145 |
Waste Reduction and Utilization | p. 147 |
Review Questions | p. 148 |
Recycling Plastics | p. 149 |
Recycling of Plastics | p. 150 |
Mechanical Recycling | p. 150 |
Feedstock Recycling | p. 153 |
Energy Recovery | p. 154 |
Review Questions | p. 156 |
Glossary of Plastics Technology | p. 157 |
Selected Literature | p. 163 |
Example of a Training Program for Plastics Processing Operators in the US | p. 167 |
Answers to Review Questions | p. 179 |
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