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What is included with this book?
An easy-to-read and highly visual “diameter of electrodes” approach to welding.
Most textbooks do not cover smaller diameter electrodes well. Welding does. With over 50 years combined experience, the authors have created a book that is both reference-friendly and incredibly engaging to students and professionals alike. With setups for every important weld and step-by-step procedures and photos for every step, this is the only book on welding you will ever need.
Welding provides readers with cleanly designed and concise chapters. Essential coverage of safety, theory, key skills, easy-to-read reference charts and tables, detailed step-by-step procedures, and a strong emphasis on the diameter of electrodes is covered in a simple, yet comprehensive way. After an introduction to welding and to welding safety, each major welding process is presented in its own chapter so they can easily be discussed in the classroom. Following the weld processes, chapters focus on critical topics such as codes, destructive and non-destructive weld testing, welding symbols, welding metallurgy, welding ferrous and nonferrous alloys, and welding power sources.
The Second Edition has been updated to include a new chapter on pipe welding and techniques, a new macro look at metallurgy, and a more procedural approach to welding alloys. Welding codes and testing have also been split into two separate chapters, for accessibility and ease of use.
The authors of Welding, 2/e have experience both in industry and in the classroom. Their industry experience brings together knowledge of welding and manufacturing, welding inspection and quality control, power source design, troubleshooting, and customer service. These experiences, combined with more than 50 years of instructional expertise, inspired the development of this textbook and its accompanying technology.
David Hoffman
Member, American Welding Society
Certified Welding Inspector
Certified CRAW Technician
Fox Valley Technical College
An accomplished welder with thousands of hours of hands-on experience, Dave Hoffman has been teaching welding and fabrication for more than 25 years. He assisted with the development of an Associate Degree program in Automated Manufacturing at Fox Valley Technical College and developed an Associate Degree program for Welding Technology. He also received a state grant to redevelop the Metal Fabrication/Welding Diploma program for which he wrote program requirements, competencies, and the complete curriculum.
After completing development of the Associate Degrees in Welding Technology, Dave tested and passed the requirements to become an AWS CWI and CWE. Shortly after, he got involved with AWS and was on the B5E Committee, helping to write the B5.5: 2000, Specification for the Qualification of Welding Educators. Most of the welder certifications in that standard were already certified, however some were not. Dave welded GMAW-S vertical up and overhead plates to certify the welding procedure used in the standard.
A past winner of the prestigious Lincoln Award, Dave holds a B.S. in Industrial Education and an M.S. in Technical Education from the University of Wisconsin - Stout. He also holds (and wrote) a patent on a product he designed and built in his home shop, and since retiring from teaching, occasionally works as a weld consultant for training and testing in industry.
Kevin Dahle
Member, Artist Blacksmith Association of North America
Kevin Dahle has twenty years of experience teaching as a welding instructor at the Associate Degree and Vocational Diploma levels. In addition, he has taught welding apprentices, as well as related welding courses for transportation technology students and agriculture students. Kevin has been involved in training for industry and responsible for overseeing welder and procedure qualifications as an AWS Certified Welding Inspector.
Kevin’s educational background includes an AS in Industrial Welding Technology, a BS in Vocational, Technical and Adult Education, and an MA in English. His occupational experience in welding consists of production welding, repair welding, structural welding, and quality control — writing and overseeing quality programs for structural welding and boiler repair.
David Fisher
David Fisher has five years of experience teaching as a welding/metal fabrication instructor at the Associate Degree and Vocational Diploma levels. In addition, he has taught welding apprentices, as well as related welding courses for transportation technology students and agriculture students. David has been involved in training for industry and responsible for overseeing welder and procedure qualifications as an AWS Certified Welding Inspector.
Prior to his academic career, David worked for Miller Electric Manufacturing Company. He was initially hired to build new inverter welders and eventually joined the service department where he conducted repair, maintenance, and operation of welding power sources and accessories for customers. As an application technician for Tig Industrial Products, David provided information and advice to customers, welding distributors, and salesmen regarding the GTAW and SMAW processes.
David holds an AS Degree in Electrical Engineering Technology and is currently working on his BS in Mechanical Engineering.
Part 1 Introductory Materials
Chapter 1 Welding Jobs and Employment Skills
Introduction
Chapter 2 Safety in Welding
Safety Overview
The Hazardous Materials Identification System
Personal Protective Equipment (PPE)
Electrical Considerations
Secondary Welding Output
Gases and Fumes
Ventilation
Fire Prevention
Explosion
Compressed Cylinders
Part 2 Commonly Used Welding Processes
Chapter 3 Shielded Metal Arc Welding
SMAW Safety
Power Source and Peripherals
Controls and Characteristics
SMAW Setup
Technique
Electrodes
Chapter 4 Gas Metal Arc Welding
Safety
GMAW Setup
Modes of Metal Transfer
Shielding Gases 123
Chapter 5 Flux Cored Arc Welding
FCAW Setup
Shielding Gases
Chapter 6 Gas Tungsten Arc Welding
Optional Controls and Characteristics
Filler Metal
Chapter 7 Pipe Welding
Pipe Welding Primer
Joint Preparation
Weld Joint Fit Up
Tack Welds
Root Pass Welding
Fill Pass Welding
Cap Pass Welding
Welding Tables
Part 3 Other Welding and Related Processes
Chapter 8 Other Welding Processes
Oxygen-Fuel Welding
Torch Shutdown
Plasma Arc Welding
Resistance Welding
Stud Welding
Submerged Arc Welding
Electroslag Welding
Solid State Welding Processes
Chapter 9 Cutting Processes
Cutting Terminology
Oxygen-Fuel Cutting
Step-By-Step Torch Shutdown
Air Carbon Arc Cutting
Plasma Arc Cutting
Laser Beam Cutting
Abrasive Water Jet Cutting
Part 4 Metals and Alloys
Chapter 10 Metals and Welding Metallurgy
Welding Metallurgy
Physical and Mechanical Properties of Metals
Metal Identification Methods
Crystalline Structure of Metals
Iron-Carbon Phase Diagram
Heat-Treating Processes
Welding Cooling Rate Effects
Transverse And Longitudinal Shrinkage
Chapter 11 Welding Ferrous Alloys
Welding Carbon and Low-Alloy Steels
Welding Stainless Steels
Welding Tool Steels
Welding Cast Irons
Chapter 12 Welding Nonferrous Alloys
Welding Aluminum
Welding Magnesium
Welding Nickel-Based Alloys
Welding Reactive Metals Titanium
Part 5 Welding Related Concentrations
Chapter 13 Welding Symbols
Welding Symbols
Weld Symbols
Fillet Weld Symbol
Seam Weld Symbol
Spot Weld Symbol
Projection Weld Symbol
Stud Weld Symbol
Plug Weld Symbol
Slot Weld Symbol
Groove Weld Symbols
Edge Weld Symbol
Surface Weld Symbol
NonDestructive Weld Symbols
Chapter 14 Welding Codes
The Welding Inspector—General
Codes, Standards, and Specifications
Qualifications
Welding Procedures
Essential and Nonessential Variables
Chapter 15 Weld Testing
Weld Testing
Testing Fillet Welds
Nondestructive Testing
Radiographic Testing
Ultrasonic Testing
Magnetic Particle Testing
Dye Penetrant Testing
Chapter 16 Power Sources
Electron Theory
Electrical Current
Direct Current
Alternating Current
Power Sources
Power Source Ratings
Part 6 Supplementary Information
Appendix A Troubleshooting
Appendix B Conversion
Appendix C Properties
Appendix D Pipes and Beams
Appendix E Load Strength
Appendix F Welding Formulas and Costs
Appendix G Periodic Table
Glossary
Index
The New copy of this book will include any supplemental materials advertised. Please check the title of the book to determine if it should include any access cards, study guides, lab manuals, CDs, etc.
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