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9781401834012

TechOne Automotive Engine Performance

by ;
  • ISBN13:

    9781401834012

  • ISBN10:

    1401834019

  • Format: Paperback
  • Copyright: 2004-08-03
  • Publisher: Cengage Learning

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Summary

From problem replication through repair confirmation, this new book, TechOne: Automotive Engine Performance, presents a complete diagnostic process that equips readers with the skills and knowledge to troubleshoot problems encountered by today's automotive technicians. All-inclusive coverage explores each of the major systems controlled by the computer engine management system such as ignition fuel and emissions. Practical diagnostic methods are highlighted, giving users guidance as to when a test should be performed and what the expected results should be. Working through these procedures affords readers a strong foundation in engine performance that prepares them for more advanced courses of study.

Table of Contents

Preface xi
About the Authors xiii
Dedication xiv
Acknowledgments xv
Features of the Text xvi
Section 1: Safety and Communication
1(22)
Safe Work Practices
3(7)
Introduction
3(1)
Eye Protection
4(1)
Ear Protection
4(1)
Clothing and Gloves
4(1)
Safe Work Areas
5(1)
Hazardous Materials
5(1)
Fire Hazards and Prevention
6(1)
Using a Fire Extinguisher
6(1)
Lift Safety
7(1)
Jack and Jack Stand Safety
8(1)
Batteries
8(1)
Air Bag Safety and Service Warnings
9(1)
Summary
9(1)
Review Questions
9(1)
Working as an Engine Performance Technician
10(5)
Introduction
10(1)
Certification
10(1)
Education
11(1)
Job Expectations
11(1)
Customer Contact
12(1)
Specialization
12(1)
Comebacks
12(1)
Repair Order
12(1)
Ethics
12(1)
Pride in Your Work
13(1)
Summary
13(1)
Review Questions
14(1)
Diagnostic Resources
15(8)
Introduction
15(1)
Information Resources
15(4)
Diagnostic Process
19(1)
Symptoms
19(1)
Intermittent Diagnosis
20(1)
Summary
21(1)
Review Questions
21(2)
Section 2: General Engine Diagnosis
23(62)
Engine Overview
25(7)
Introduction
25(1)
Engine Identification
25(1)
Fuel and Ignition Type
26(1)
Displacement and Cylinder Arrangement
27(1)
Camshaft and Valve Locations
28(1)
Engine Location and Position
29(1)
Mounting Position
29(1)
Summary
30(1)
Review Questions
31(1)
Fundamental Engine Operating Principles
32(6)
Introduction
32(1)
Volume
32(1)
Atmospheric Pressure and Vacuum
32(1)
Liquids, Gases, and Combustion
33(1)
Friction
34(1)
Work and Force
34(1)
Torque
34(1)
Power
35(1)
Energy
35(1)
Energy Conversion
36(1)
Summary
37(1)
Review Questions
37(1)
Engine Construction
38(8)
Introduction
38(1)
Cylinder Block
38(1)
Crankshaft
38(2)
Pistons and Connecting Rods
40(1)
Cylinder Head
41(1)
Valve Train
42(1)
Balance Shafts
43(1)
Covers
43(1)
Gaskets
44(1)
Summary
44(1)
Review Questions
44(2)
Support Systems
46(10)
Introduction
46(1)
Battery
46(1)
Starting System
47(1)
Lubrication System
48(1)
Cooling System
49(1)
Coolant
50(1)
Water Pump
50(1)
Thermostat
51(1)
Radiator
52(1)
Overflow and Reserve System
52(1)
Cooling Fans
53(1)
Summary
54(1)
Review Questions
54(2)
Engine Operation
56(5)
Introduction
56(1)
Piston Stroke
56(1)
Cam Timing
56(1)
Four-Stroke Operation
57(2)
Stratified Charge
59(1)
Miller Cycle
59(1)
Summary
59(1)
Review Questions
60(1)
Support System Diagnosis
61(8)
Introduction
61(1)
Battery Diagnosis
61(1)
Starter System Diagnosis
62(1)
Cooling System Diagnosis
62(3)
Leak Diagnosis
65(1)
Engine Overheating
66(1)
Summary
67(1)
Review Questions
68(1)
Basic Engine Testing
69(7)
Introduction
69(1)
Compression Testing
69(3)
Cylinder Leakage Testing
72(1)
Vacuum Gauge
73(2)
Summary
75(1)
Review Questions
75(1)
Engine Diagnosis and Repair
76(9)
Introduction
76(1)
Engine Leak Diagnosis
76(1)
Smoke Diagnosis
77(1)
Misfire Diagnosis
77(2)
No-Start Diagnosis
79(1)
Timing Belt Service
80(1)
Valve Adjustment
81(2)
Summary
83(1)
Review Questions
84(1)
Section 3: Electronic Engine Management
85(94)
Electricity and Electronics
87(8)
Introduction
87(1)
Electricity
87(1)
Current
88(1)
Resistance
88(1)
Voltage
88(1)
Voltage Drop
88(1)
Production of Electricity
89(1)
Ohm's Law
90(1)
Circuits
90(1)
Types of Electrical Circuits
90(1)
Circuit Components
91(2)
Summary
93(1)
Review Questions
94(1)
Automotive Computers
95(7)
Introduction
95(1)
The Powertrain Control Module
96(1)
Input
96(1)
Processing
97(1)
Storage
98(1)
Output
99(1)
Operation
99(1)
Modes of Operation
99(1)
Self-Diagnosis
100(1)
Summary
101(1)
Review Questions
101(1)
PCM Input Sensors and Signals
102(18)
Introduction
102(1)
Modified Voltage Input Signals
102(1)
Air Conditioner Request
102(1)
Battery Voltage (B+)
102(1)
Brake Pedal Position Switch
103(1)
Engine Coolant Temperature Sensor and Intake Air Temperature Sensor
103(1)
Exhaust Gas Recirculation Backpressure Transducer
103(2)
Exhaust Gas Recirculation Valve Position Sensor
105(1)
Fuel Tank Pressure Sensor
106(1)
Fuel Pump Feedback Circuit
106(1)
Ignition Module
106(1)
Mass Air Flow Sensor
106(2)
Manifold Absolute Pressure, Barometric Pressure Sensor
108(1)
Power Steering Pressure Switch
109(1)
Throttle Position Sensor
109(1)
Transmission Range Sensor
110(1)
Methods of Voltage Generation
110(1)
Hall Effect
110(1)
Variable Reluctance
111(1)
Voltage-Generating Sensors
112(1)
Camshaft Position Sensor
112(1)
Crankshaft Position Sensor
113(1)
Knock Sensor
114(1)
Oxygen Sensor and Heated Oxygen Sensor
115(2)
Vehicle Speed Sensor
117(1)
Summary
118(1)
Review Questions
118(2)
PCM Outputs
120(15)
Introduction
120(1)
Control
120(1)
Relays
121(1)
Actuators
121(1)
A/C Clutch
122(1)
Active Cylinder Control
122(1)
Cooling Fans
122(1)
Exhaust Gas Recirculation Valve
122(3)
Emission Controls
125(1)
Fuel Injectors
125(1)
Fuel Pump
125(2)
Generator
127(1)
Idle Air Control Valve
127(1)
Ignition Coils
128(1)
Intake Manifold Runner Control
128(1)
Malfunction Indicator Light
129(1)
Ignition Module
130(1)
Throttle Actuator Control
130(1)
Variable Valve Timing
130(3)
Summary
133(1)
Review Questions
133(2)
Related Systems
135(7)
Introduction
135(1)
Air Conditioning System
135(1)
Electronically Controlled Transmission
136(2)
Adaptive Learning
138(1)
Antitheft Systems
139(1)
Instrument Panel Cluster
139(1)
Cruise Control
139(1)
Audio Systems
139(1)
Vehicle Network Systems
140(1)
Summary
140(1)
Review Questions
141(1)
On-Board Diagnostics II
142(8)
Introduction
142(1)
Vehicle Requirements
142(1)
Communication and the Diagnostic Link Connector
142(1)
On-Board Diagnostics II Monitoring Conditions
143(1)
Diagnostic Trouble Codes
144(1)
Malfunction Indicator Light Operation
145(1)
Freeze Frame
146(1)
Failure Records
146(1)
System Monitors
146(2)
Diagnostic Executive
148(1)
Summary
148(1)
Review Questions
149(1)
Diagnostic Equipment
150(9)
Introduction
150(1)
Jumper Wire
150(1)
Connectors and Terminals
150(1)
Sewing Pins
151(1)
Test Lamp
151(1)
Logic Probe
152(1)
Digital Multimeter
153(1)
Measuring Voltage
153(1)
Voltage Drop
154(1)
Ohmmeter
154(1)
Amperage
155(1)
Duty Cycle or Pulse Width Modulation
155(1)
Oscilloscope
156(1)
Breakout Box
157(1)
Summary
157(1)
Review Questions
157(2)
Scan Tools
159(6)
Introduction
159(1)
Description and Operation
159(4)
Scan Tool Accessories and Alternatives
163(1)
Summary
163(1)
Review Questions
164(1)
Electronic Engine Management Diagnosis
165(14)
Introduction
165(1)
Diagnostic Procedure
165(2)
Diagnostic Trouble Code Diagnosis
167(1)
Diagnosis Without Diagnostic Trouble Codes
167(2)
Component Diagnosis
169(1)
Potentiometer Testing
169(1)
Thermistor
170(1)
Testing Manifold Absolute Pressure Sensors
170(1)
Air Flow Sensors
171(1)
Heated Oxygen Sensor Diagnosis
172(1)
Relays
173(2)
Testing the Powertrain Control Module
175(1)
Summary
176(1)
Review Questions
177(2)
Section 4: Ignition Systems
179(74)
Ignition System Theory and Operation
181(21)
Introduction
181(1)
Components
182(1)
Primary and Secondary Electrical Systems
182(1)
Ignition Coil
182(4)
Types of Ignition Coils
186(2)
Coil Triggering Circuits
188(1)
Ignition Control Module
189(1)
Ignition Timing
190(1)
Spark Plug Function
191(1)
Spark Plug Construction
191(2)
Electrode Materials
193(1)
Spark Plug Operating Temperature and Heat Range
194(2)
Types of Ignition Systems
196(3)
Summary
199(1)
Review Questions
200(2)
Distributor Ignition Systems
202(18)
Introduction
202(1)
Components of Distributor Ignition
202(2)
Breaker Point Ignition
204(2)
Base Ignition Timing
206(1)
Mechanical and Vacuum Advance
206(1)
Electronic Ignition Using a Distributor
206(3)
Electronic Spark Advance
209(1)
Types of Distributor Ignition Systems
210(8)
Summary
218(1)
Review Questions
219(1)
Distributorless Ignition Systems
220(14)
Introduction
220(1)
Advantages of Using Distributorless Ignition Systems
220(1)
Waste-Spark Ignition Systems
220(1)
Components of a Waste-Spark Ignition System
221(1)
System Specifics
221(3)
Circuit Operation
224(4)
Integrated Waste-Spark Ignition Systems
228(1)
Coil-On-Plug Ignition Systems
228(1)
System Specifics
229(1)
Circuit Operation
229(2)
Coil-Near-Plug Ignition Systems
231(1)
Summary
231(1)
Review Questions
232(2)
Primary Ignition System Diagnosis and Service
234(8)
Introduction
234(1)
Charting a Course of Action
234(1)
Checking for Spark
235(1)
Ignition Coil Diagnostics
236(2)
Checking Ignition Module Operation
238(1)
Verifying Base Ignition Timing
239(1)
Adjusting Base Ignition Timing
239(1)
Summary
240(1)
Review Questions
240(2)
Secondary Ignition System Diagnosis and Service
242(11)
Introduction
242(1)
Inspecting Secondary Ignition Wires
242(1)
Measuring Secondary Ignition Cable Resistance
243(1)
Measuring Secondary Ignition Coil Resistance
244(1)
Manually Firing the Ignition Coil
244(1)
Distributor Cap and Rotor Inspection and Service
245(1)
Spark Plug Inspection and Replacement
245(3)
Testing the Ignition System Using an Oscilloscope
248(2)
Waste-Spark Ignition Systems
250(1)
Coil-On-Plug Ignition Systems
250(1)
Coil-Near-Plug Ignition Systems
250(1)
Interpreting the Results
250(1)
On-Board Diagnostics II Misfire Monitors
251(1)
Summary
251(1)
Review Questions
251(2)
Section 5: Fuel and Induction
253(66)
Introduction to Fuel Systems
255(14)
Introduction
255(1)
Gasoline
255(1)
Volatility
255(1)
Detonation and Preignition
256(1)
Octane Rating
257(1)
Fuel Delivery
258(1)
Primary Fuel Delivery
258(1)
Fuel Tank
259(1)
Fuel Sender
260(2)
Fuel Pump
262(1)
Mechanical Fuel Pump
263(1)
Electric Fuel Pump
263(1)
Fuel Pump Circuits
264(1)
Fuel Filters
265(1)
Fuel Lines
265(2)
Summary
267(1)
Review Questions
267(2)
Air Induction and Exhaust Systems
269(11)
Introduction
269(1)
Volumetric Efficiency
269(1)
Backpressure
269(1)
Air Induction Systems
270(2)
Exhaust System
272(2)
Forced Induction
274(1)
Supercharger
274(1)
Turbocharger
275(3)
Summary
278(1)
Review Questions
278(2)
Throttle Body Fuel Injection
280(7)
Introduction
280(1)
Throttle Body
280(1)
Fuel Injector
280(2)
Intake Manifold
282(1)
Idle Air Control
282(2)
Basic Fuel Control
284(1)
Special Modes
285(1)
Summary
285(1)
Review Questions
286(1)
Port Fuel Injection Systems
287(13)
Introduction
287(1)
Throttle Body
287(1)
Fuel Injector
287(2)
Fuel Pressure
289(1)
Returnless Fuel Systems
290(1)
Intake Manifolds
291(1)
Port Fuel Injection Systems
291(3)
Basic Fuel Control
294(3)
Special Modes
297(1)
Summary
298(1)
Review Questions
298(2)
Basic Fuel System Testing and Diagnosis
300(12)
Introduction
300(1)
Fuel System Diagnosis
300(1)
Fuel Pressure Testing
301(1)
Interpreting Results
302(1)
Fuel Pump Volume
303(1)
Basic Fuel Pump Circuit Diagnosis
304(1)
Pressure Leakdown
304(1)
Leaking Injectors
304(2)
Fuel Pressure Regulator Diagnosis
306(1)
Injector Testing
306(2)
Fuel Injector Cleaning
308(1)
Fuel Quality Diagnosis
309(1)
Summary
310(1)
Review Questions
310(2)
Induction and Exhaust System Diagnosis
312(7)
Introduction
312(1)
Air Induction System
312(1)
Throttle Body Service
312(1)
Idle Air Control System Diagnosis
313(2)
Exhaust System Inspection
315(1)
Backpressure Testing
315(1)
Testing the Forced Induction System
316(1)
Driveability Symptoms
317(1)
Summary
317(1)
Review Questions
318(1)
Section 6: Emissions Control
319(58)
Introduction to Air Quality and Emissions Control Systems
321(7)
Introduction
321(1)
Air Quality Concerns
321(1)
A Brief History of Emissions Control
321(1)
Combustion Process
322(2)
How Rich Air/Fuel Ratios Affect Combustion
324(1)
How Lean Air/Fuel Ratios Affect Combustion
324(1)
Vehicle Exhaust Emissions
324(2)
Effects of Sulfur and Other Compounds on the Environment
326(1)
Summary
326(1)
Review Questions
326(2)
Precombustion Emissions Control
328(10)
Introduction
328(1)
Changes in Engine Design
328(1)
Spark Timing
329(1)
Exhaust Gas Recirculation
329(1)
Engine Operating Conditions
330(1)
Exhaust Gas Recirculation Strategies
330(2)
Types of EGR Valves
332(2)
Digital EGR Valve
334(1)
Diagnosing EGR System Faults Using a Scan Tool
335(1)
Meeting NOx Emissions Requirements Without an EGR Valve
335(1)
Summary
336(1)
Review Questions
336(2)
Evaporative Emissions Control
338(7)
Introduction
338(1)
Crankcase Evaporative Emissions
338(1)
System Components
338(2)
Orifice-Type PCV Systems
340(1)
Separator PCV Systems
340(1)
Fuel System Evaporative Emissions
340(1)
Purpose of the Evaporative Emissions Control System
341(1)
Components of the EVAP System
341(1)
EVAP System Operation: Engine Off
342(1)
EVAP System Operation: Engine Running
343(1)
Summary
343(1)
Review Questions
343(2)
Postcombustion Emissions Control
345(6)
Introduction
345(1)
Exhaust Aftertreatment
345(1)
Catalyst Elements
345(1)
Three-Way Catalysts
346(1)
TWC Design Improvements
346(1)
Catalyst Operating Temperatures
347(1)
Light-Off Catalysts
347(1)
Catalyst Heat Shields
347(1)
Catalyst Poisoning
347(1)
Repairing Catalytic Converters
348(1)
Air Injection Reaction Systems
348(1)
PCM Strategies
349(1)
Summary
349(1)
Review Questions
350(1)
Basic Emissions System Diagnosis
351(5)
Introduction
351(1)
Exhaust Gas Recirculation System Diagnosis and Repair
351(1)
PCV System Diagnosis and Repair
352(1)
EVAP Emissions System Diagnosis and Repair
353(1)
EVAP Emissions System Failures
353(1)
Testing the EVAP Emissions System for Proper Operation
353(1)
Catalytic Converter Diagnosis and Repair
353(1)
Air Injection Reaction Diagnosis and Repair
353(1)
Summary
354(1)
Review Questions
355(1)
Specialized Emissions Diagnostics Equipment
356(5)
Introduction
356(1)
Service Publications
356(1)
The Exhaust Gas Analyzer
356(1)
Scan Tool
357(1)
OBDII System Monitors
357(2)
Pyrometer
359(1)
Summary
359(1)
Review Questions
359(2)
Vehicle Emissions Testing
361(16)
Introduction
361(1)
Types of Emissions Tests
361(2)
Two-Speed Idle (BAR 90) Test
363(1)
IM240 Transient Emissions Testing
363(1)
Emissions Failure Analysis
364(1)
Relationship Among HC, CO, CO2, O2, and NOx
364(1)
On-Board Diagnostics Emissions Testing
365(1)
Evaporative Emissions Testing
365(1)
Summary
366(1)
Review Questions
366(3)
Appendices
Appendix A ASE Practice Exam
369(5)
Appendix B Internet Resources
374(2)
Appendix C Conversion Charts
376(1)
Bilingual Glossary 377(14)
Index 391

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