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9780750675444

Pumping Station Design

by ; ; ;
  • ISBN13:

    9780750675444

  • ISBN10:

    0750675446

  • Edition: 3rd
  • Format: Hardcover
  • Copyright: 2005-12-28
  • Publisher: Elsevier Science
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Summary

The third edition of Pumping Station Design continues the award-winning tradition of previous editions. Written by 44 authors with expert input from 141 other contributors for manufacturers, utility managers, design engineers environmental engineers and all involved in the design of pumping stations, this book provides expert information. Understanding is given to the various disciplines important to the design and execution of reliable, easy to operate, low maintenance pumping stations. The depth of experience and expertise of the contributors and editors is unparalleled making this book the standard guide for the implementation of a well-integrated pumping station design. Pumping Station Design, 3rd is essential for professionals who will apply the fundamentals of various disciplines and subjects in order to produce a well-integrated pumping station which will be reliable, easy to operate and maintain, and free from design mistakes. Inappropriate design can be costly and there simply is no excuse for not taking expert advice from the pages of this book!

Table of Contents

Preface to the First Edition xv
Preface to the Second Edition xvii
Preface to the Third Edition xix
Acknowledgments xx
Authors and Contributors xxi
Introduction
1(1)
Robert L. Sanks
Authors and Contributors
1(1)
Responsibilities of Project Engineers
1(1)
Units
2(1)
Standards and Codes
2(1)
Manufacturers' Recommendations
2(1)
Safety
3(1)
How to Utilize This Book
3(1)
How to Select Consulting Engineering Firms
4(1)
Value Engineering
5(1)
Ensuring Quality and Economy
6(1)
Avoiding Litigation
7(1)
Library
8(1)
Operator Training
8(1)
References
9
Nomenclature
1(1)
Mayo Gotliebson
Carl W. Reh
Robert L. Sanks
Abbreviations
1(7)
Definitions
8(6)
Symbols
14(1)
Supplementary Reading
14
Flow in Conduits
1(1)
Robert L. Sanks
Fundamentals of Hydraulics
1(3)
Friction Losses in Piping
4(5)
Pipe Tables
9(2)
Headlosses in Pipe Fittings
11(1)
Friction Losses in Open Channel Flow
12(2)
Energy in Pressurized Pipe Flow
14(2)
Energy in Open Channel Flow
16(4)
Unbalanced Hydraulic Forces
20(3)
Field Measurement of Pipe Diameter and Friction Coefficient
23(1)
Flow of Sludges
24(1)
Unsteady Flow
24(9)
Model Studies
33(2)
Computational Fluid Dynamics (CFD)
35(1)
References
36
Piping
1(1)
Bayard E. Bosserman II
James C. Dowell
Elizabeth M. Huning
Robert L. Sanks
Selection of Exposed Pipe
2(9)
Selection of Buried Piping
11(6)
Ductile Iron Pipe (DIP)
17(2)
Steel Pipe
19(2)
Plastic Pipe
21(3)
Asbestos Cement Pipe (ACP)
24(1)
Reinforced Concrete Pressure Pipe (RCPP)
24(1)
Design of Piping
25(10)
Special Piping and Plumbing
35(5)
References
40(1)
Supplementary Reading
41
Valves
1(1)
Carl N. Anderson
Bayard E. Bosserman II
Charles D. Morris
Designing for Quality
1(1)
Isolation Valves
2(12)
Sluice Gates, Shear Gates, Flap Valves, and Stop Plates
14(1)
Check Valves
15(6)
Control Valves
21(3)
Valve Actuators
24(3)
Air and Vacuum Valves
27(2)
Materials of Construction
29(1)
Installation of Valves
30(1)
Corrosion Protection
31(1)
References
31
Fundamentals of Hydraulic Transients
1(1)
Bayard E. Bosserman II
William A. Hunt
Introduction
1(1)
Nomenclature
2(1)
Methods of Analysis
2(1)
Surge Concepts in Frictionless Flow
3(4)
Slow Closure of Valves
7(3)
Surge Concepts in Flow with Friction
10(1)
Column Separation
11(1)
Criteria for Conducting Transient Analysis
12(1)
References
13
Control of Hydraulic Transients
1(1)
Bayard E. Bosserman II
Overview of Hydraulic Transient Control Strategies
1(7)
Control of Pumps
8(1)
Control Tanks
9(2)
Valves for Transient Control
11(2)
Containment of Transients
13(2)
Surge Control for Water Pumping Stations
15(3)
Surge Control for Raw Wastewater Pumping Stations
18(1)
Pipeline Design
19(2)
Computer Analysis
21(2)
Transients in Distribution Systems
23(3)
References
26
Electrical Fundamentals and Power System Principles
1(1)
Stanley S. Hong
Philip A. Huff
Paul C. Leach
Definitions and Code References
1(1)
Electrical Fundamentals
2(7)
Power and Control System Elements
9(17)
Standby Generators and Auxiliaries
26(3)
Grounding
29(3)
Lighting and Power Outlets
32(3)
Electrical Circuit Diagrams
35(2)
Power and Control System Practices
37(4)
Reference
41(1)
Supplementary Readings
41
Electrical Design
1(1)
Stanley S. Hong
Philip A. Huff
Paul C. Leach
Final Construction Drawings
1(2)
Specifications
3(1)
Contacting Utilities
4(1)
Construction Information to Utilities
5(1)
Load Estimation
5(3)
Overcurrent Protection and Conductor Sizing
8(6)
Lighting
14(2)
Power Factor
16(1)
Engine-Generator Sizing
17(3)
Short Circuit Current Calculations
20(2)
Harmonics
22(1)
Construction Service
22(2)
References
24
Performance of Centrifugal Pumps
1(1)
Paul Cooper
George Tchobanoglous
Classification of Centrifugal Pumps
1(1)
Pump Application Terminology, Equations, and Performance Curves
1(7)
Pump Operating Characteristics
8(8)
Cavitation
16(11)
Pump Characteristic Curves
27(3)
Pump Operating Regions
30(2)
Elementary Pump System Analysis
32(5)
Practical Pumping System H-Q Curve Analysis
37(6)
Complex Pumping System H-Q Curves
43(1)
References
43
Types of Pumps
1(1)
Richard O. Garbus
General Classifications of Pumps
1(2)
Classification of Centrifugal Pumps
3(4)
Construction of Centrifugal Pumps
7(10)
Overhung-Impeller Pumps
17(8)
Impeller-between-Bearings Pumps
25(1)
Classification of Vertical Pumps
25(2)
Construction of Vertical Pumps
27(4)
Types of Vertical Pumps
31(2)
Positive-Displacement Pumps
33(2)
Special Pumps
35(5)
Summary of Typical Pump Applications
40(1)
References
41(1)
Supplementary Reading
41
Pumps: Intake Design, Selection, and Installation
1(1)
Garr M. Jones
Robert L. Sanks
Design of Pump Intakes
2(1)
Pump Intake Design Standards
2(2)
Types of Pump Intake Basins
4(7)
Model Study
11(1)
Evolution of Trench-Type Wet Wells
12(14)
Summary of Trench-Type Wet Well Characteristics
26(2)
Trench-Type Wet Well Design
28(16)
Wet Wells in Small Lift Stations
44(3)
Principles of Pump Selection
47(7)
Step-by-Step Pump Selection and Installation Procedure
54(5)
Reducing Cost of Ownership
59(2)
Installation Design
61(20)
References
81
Electric Motors
1(1)
Paul C. Leach
Alan Vause
General
1(2)
Applications of Motors
3(3)
Fundamentals
6(3)
Types of Motors for Pump Drivers
9(3)
Characteristics of Squirrel-Cage Induction Motors
12(1)
Motor Speed
12(1)
Motor Voltage
13(1)
Enclosures
14(1)
Insulation
15(1)
Squirrel-Cage Motors
16(4)
Frequency of Motor Starts
20(1)
Miscellaneous Motor Features
21(2)
Specifying Pumping Unit Drivers
23(1)
Definite Purpose Induction Motors
24(4)
Design Checklist
28(1)
References
29
Engines
1(1)
Garr M. Jones
James W. Schettler
Selecting an Engine Drive
1(1)
Duty Cycle
2(2)
Fuel for Engines
4(3)
Aspiration
7(1)
Types of Engines
7(1)
Rich-Burn or Lean-Burn
8(1)
Application Criteria
8(2)
Starting Methods
10(1)
Cooling Methods
10(1)
Controls
10(1)
Governors for Engine Control
11(1)
Accessories for Engines
12(3)
Combustion Air
15(1)
Exhaust Silencing
15(2)
Pollution Control
17(1)
Vibration Isolation
17(1)
Lubrication Oil Storage and Supply
17(1)
Fuel Oil Storage and Supply
18(1)
Gaseous Fuel Storage and Supply
18(1)
Service Piping
19(1)
Building Envelope
19(1)
Ventilation
20(1)
Maintenance
20
Variable-Speed Pumping
1(1)
Mayo Gottliebson
Robert L. Sanks
Alan Vause
Variable Speed versus Constant Speed
1(3)
Design Considerations
4(1)
Theory of Variable-Speed Pumping
4(5)
Pump Selection
9(3)
Variable- and Constant-Speed Pumps in Simultaneous Operation
12(1)
Special Design Considerations
13(2)
Analysis of Variable-Speed Booster Pumping
15(4)
Minimum Flow Rate
19(3)
Operations in Booster Pumping
22(2)
Simultaneous Operation of V/S and C/S Booster Pumps
24(1)
Adjustable- and Variable-Speed Drives
25(16)
References
41
Pump-Driver Specifications
1(1)
David L. Eisenhauer
Thomas M. Flegal
Garr M. Jones
Comparison of Two Approaches to Writing Specifications
1(1)
Methods for Specifying Quality of Equipment
2(1)
Nonrestrictive Specifications
2(2)
Operating Conditions
4(1)
Mass Elastic Systems and Critical Speeds
4(1)
Pump Testing
4(4)
Shipping Major Pumping Units
8(1)
Submittals
8(1)
Product Data
9(1)
Seals
9(1)
Pump Shafts
9(1)
Pump Shaft Bearings
9(1)
Vertical Drive Shafts
9(1)
Electric Motors
9(1)
Optimum Efficiency
10(1)
References
10
System Design for Wastewater Pumping
1(1)
Garr M. Jones
Organization and Control of the Process
1(1)
Preliminary Engineering
2(4)
Detailed Layout
6(4)
Detailed Design
10(1)
Examples of Large Lift Stations
11(7)
Examples of Medium-Size Lift Stations
18(7)
Examples of Small Lift Stations
25(9)
References
34
System Design for Water Pumping
1(1)
Bayard E. Bosserman II
Richard J. Ringwood
Marvin Dan Schmidt
Michael G. Thalhamer
Types of Water Pumping Stations
1(1)
Pumping Station Flow and Pressure Requirements
1(4)
Raw Water Pumping from Rivers and Lakes
5(11)
Raw Water Pumping from Aqueducts
16(8)
Well Pumps with Elevated Tanks
24(9)
Booster Pumping Stations
33(13)
References
46(1)
Suggested Reading
46
System Design for Sludge Pumping
1(1)
Carl N. Anderson
David J. Hanna
Hydraulic Design
2(7)
Types of Pumps
9(4)
Pumping System Design
13(10)
Piping System Design
23(5)
Long-Distance Pumping
28(1)
References
28
Instrumentation and Control Devices
1(1)
Robert S. Benfell
Alan Vause
Reliability
1(1)
Instrument Selection
2(3)
Level Measurements
5(5)
Pressure Measurements
10(3)
Flow Measurements in Pipes
13(7)
Open Channel Flow Measurement
20(1)
Chlorine Residual Measurement
20(1)
Utility and Environmental Measurements
20(4)
Pumping Unit Monitors
24(1)
Control Equipment
24(2)
Control Logic
26(1)
Altitude Valves
27(1)
Monitoring and Data Acquisition
27(2)
Telemetry
29(5)
Design Considerations
34(1)
References
35(1)
Supplementary Reading
35
Instrumentation and Control Applications
1(1)
Robert S. Benfell
Process and Instrumentation Diagrams
1(1)
Well Pump with Hydropneumatic Tank
2(1)
Booster Stations
3(1)
High-Service Pumping Station
4(1)
Small Wastewater Lift Station
5(2)
Intermediate-Sized Lift Station
7(1)
Large Wastewater Pumping Station
8
Vibration and Noise
1(1)
Jerry G. Lilly
William D. Marscher
Problems of Vibration and Noise
1(2)
Avoiding Vibration Problems
3(8)
Troubleshooting Excessive Vibration
11(8)
Introduction to Vibration and Noise Calculations
19(3)
Vibration and Noise Characteristics
22(3)
Applicable Codes
25(4)
Equipment Vibration
29(1)
Vibration Isolation Theory
30(2)
Vibration Isolators
32(3)
Piping Vibration
35(11)
Vibration of Drive Shafts
46(4)
Vibration of Structures
50(2)
Noise
52(7)
Reducing Exterior Noise
59(5)
References
64
Heating, Ventilating, and Cooling
1(1)
Earl L. Heckman
Perry L. Schafer
Philip Wolstenholme
Need for Heating, Ventilating, and Air Conditioning
1(3)
HVAC Design Criteria
4(2)
Odor Control
6(5)
Dry Well Design Guidelines
11(2)
Energy Use and Conservation
13(2)
Corrosion Protection
15(1)
Sequence of Design Steps
16(2)
Ventilating System Design
18(7)
Design of Heating Systems
25(5)
Design of Building Cooling Systems
30(2)
Design of Refrigerated Cooling Systems
32(2)
References
34(1)
Supplementary Reading
35
Designing for Easy Operation and Low Maintenance
1(1)
Bayard E. Bosserman II
George Jorgensen
Gary Isaac
Robert L. Sanks
Site Selection
1(1)
Landscaping
2(1)
Hydraulics
2(4)
Mechanical Considerations
6(2)
Smooth-Running and Reliable Pumps
8(3)
Electrical Considerations
11(2)
Architectural Considerations
13(1)
Standby Facilities
13(1)
Specifications
14(1)
Operators' Preferences
14(10)
Survey of Two Thousand Wastewater Pumping Stations
24(8)
Auxiliary Support Systems in Raw Wastewater Pumping Stations
32(1)
References
33
Summary of Design Considerations
1(1)
Carr M. Jones
Robert A. (Randy) Nixon
Randall R. Parks
Robert L. Sanks
Need for Pumping Stations
2(1)
Site Selection
3(2)
Architectural and Environmental Considerations
5(5)
Future Expansion
10(1)
Hydraulic Constraints
11(1)
Types of Pumping Stations
12(14)
Power, Drivers, and Standby
26(4)
Application-Engineered Equipment
30(1)
Station Auxiliaries
31(3)
Instruments and Control
34(1)
Structural Design
35(9)
Concrete Protection: Coatings and Linings
44(2)
Corrosion of Metals
46(5)
Force Main Design
51(1)
References
52
Pumping Station Design Examples
1(1)
Garr M. Jones
Gary S. Dodson
Theodore B. Whiton
Redesigned Clyde Wastewater Pumping Station
1(7)
Redesigned Kirkland Wastewater Pumping Station
8(7)
Jameson Canyon Raw Water Pumping Station
15(2)
References
17
Avoiding Blunders
1(1)
Robert L. Sanks
General
1(1)
Site
2(1)
Environmental
2(1)
Safety
2(1)
Hydraulics
3(2)
Wet Wells
5(5)
Pumps
10(3)
Valves
13(2)
Mechanical
15(1)
Electrical
16(1)
Structural-Architectural
16(1)
Specifications
17(1)
Economics
18(1)
The Future and Remodeling
18(1)
Find the Blunders
18(1)
Design Reviews
18(2)
Operations
20(1)
References
20
Contract Documents
1(1)
John E. Connell
Thomas M. Flegal
General
1(2)
Bidding and Contracting Requirements
3(1)
Technical Specifications
4(2)
Source Material
6(1)
Methods of Specifying
7(1)
Submittal Requirements
8(1)
References
9
Costs
1(1)
Stefan M. Abelin
Mark T. Pritchard
Robert L. Sanks
Cost Indexes
1(2)
Cost Curves
3(4)
Maintenance and Energy
7(2)
Interest Formulas
9(3)
Cost Estimates
12(16)
References
28
Appendix A Physical Data
1(1)
Table A-1 Base SI Units
1(1)
Table A-2 Derived SI Units and Physical Quantities
2(1)
Table A-3 Physical Constants
3(1)
Table A-4 SI Prefixes
3(1)
Table A-5 Conversion Factors, U.S. Customary Units to Commonly used SI Units
3(2)
Table A-6 Atmospheric Pressure (SI Units)
5(1)
Table A-7 Atmospheric Pressure (U.S. Customary Units)
5(1)
Table A-8 Physical Properties of Water (SI Units)
6(1)
Table A-9 Physical Properties of Water (U.S. Customary Units)
6(1)
Table A-10 Physical Properties of Pipe Materials
7(1)
Table A-11 Equivalent Weights and Measures
7(2)
References
9
Appendix B Data for Flow in Pipes, Fittings, and Valves
1(1)
Robert L. Sanks
Table B-1 Properties of Mortar-Lined Class 53 Ductile Iron Pipe. SI Units
2(1)
Table B-2 Properties of Mortar-Lined Class 53 Ductile Iron Pipe. U.S. Customary Units.
2(2)
Table B-3 Properties of Standard Weight Steel Pipe. SI Units
4(2)
Table B-4 Properties of Standard Weight Steel Pipe. U.S. Customary Units.
6(2)
Table B-5 Probable Coefficients of Pipe Friction for Design of Pipes Flowing for Nonaggressive Water and Good Pipeline Maintenance
8(1)
Figure B-1 Moody Diagram f in the Darcy Weisbach Formula
9(1)
Figure B-2 Headlosses for Mueller Swing Check Valves with Spring-Loaded Levers
10(1)
Figure B-3 Headlosses for Mueller Swing Check Valves with Counterweighted Levers
10(1)
Table B-6 Recommended Energy Loss Coefficients, K, for Flanged Pipe Fittings
11(1)
Table B-7 Recommended Energy Loss Coefficients, K, for Valves Fully Open
12(1)
Figure B-4 Geometric Properties of Partly-Full Pipes
13(1)
Figure B-5 Hydraulic Elements of Circular Pipes as Open Channels
14(1)
Table B-8 Comparison of Computed Values of Velocity, Depth, Area, and Flow in Open Channels
15(1)
Table B-9 Velocities Required to Scour Air Pockets from Pipelines
16(1)
Table B-10 Maximum Allowable Flow Rates in Approach Pipes. SI Units.
17(1)
Table B-11 Maximum Allowable Flow Rates in Approach Pipes. U.S. Customary Units.
18(1)
B-1 References
18(1)
B-2 Supplementary Reading
19
Appendix C Typical Specifications for Pumps and Drivers
1(1)
David L. Elsenhauer
Thomas M. Flegal
Garr M. Jones
Appendix D Common Blunders
1(1)
Earle C. Smith
D-1 Figure 27-4
1(1)
D-2 Figure 27-5
1(1)
D-3 References
2
Appendix E Checklist for Project Reviews
1(1)
Leroy R. Taylor
E-1 Civil Design Checklist
1(1)
E-2 Structural/Geotechnical/Architectural Design Checklist
2(1)
E-3 Electrical Design Checklist
2(1)
E-4 Instrumentation and Control Checklist
3(1)
E-5 Cross-Connection Control
3(1)
E-6 Mechanical Design Checklist
4(2)
E-7 References
6
Appendix F Start-Up
1(1)
Erik B. Fiske
George Frye
Lowell G. Sloan
Sam V. Suigussaar
F-1 Pre-Visit Check
2(1)
F-2 Pre-Start-Up Check
2(2)
F-3 Electrical Systems
4(5)
F-4 Simplified Operational Checks for Small Stations
9(1)
F-5 Well Pumps
9(2)
F-6 Chlorination
11(1)
F-7 Complex Drives
12(1)
F-8 Control Panel and Electrical Systems
12(1)
F-9 Bubbler Systems
12(1)
F-10 Vacuum Priming Systems
13(1)
F-11 Compressed Air Systems
14(1)
F-12 Hydropneumatic Tank System
15(1)
F-13 Main Pumps, Final Pre-Start-Up Checks
16(1)
F-14 Wet Well and Testing of Main Pumps
17(1)
F-15 Cleaning Wet Wells
17(1)
F-16 References
18
Appendix G Suction Specific Speed
1(1)
Garr M. Jones
G-1 References
2
Index 1

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